Technical Module

Transenergy; Chennai District; On-site; INR 700,000 - 1,200,000; Full time

Job summary

Transenergy is seeking a Quality & Process Planning professional to lead QMS implementation, maintain process documentation, and drive APQP and FMEA activities in Chennai, Tamil Nadu.

The role requires a Diploma in Mechanical Engineering or BE in Mechanical Engineering with several years of quality, process planning and methods experience; candidates should be adept at coordinating cross-functional teams and delivering robust quality improvements.

Qualifications

• Diploma in Mechanical Engineering (D.M.E.) or equivalent with minimum 6 years of experience in quality functions, process planning, and methods activities.
• Bachelor of Engineering (B.E.) in Mechanical Engineering with minimum 4 years of experience in process planning and methods activities.

Responsibilities

• Implementation and maintenance of the Quality Management System (QMS).
• Process planning and methods improvement activities.
• Documentation control: maintain master lists for control plans, process flow diagrams, FMEA, work instructions, stage drawings, TS/TD documents, tool and gauge drawings, manufacturing layouts, and setup instructions.
• Prepare and update Process Flow Diagrams, FMEA, and Control Plans.
• Prepare and maintain APQP documentation.
• Propose and implement corrective actions for quality system findings, internal audit findings, and customer complaints.
• Prepare budget proposals related to process improvement and quality initiatives.
• Ensure timely introduction and industrialization of new products.
• Support continuous improvement initiatives to enhance productivity, quality, and efficiency.
• Authority: approve SIR, stop production in case of quality concerns, conduct process tryouts, and initiate process improvements for cost reduction and efficiency.

Skills

Quality Management Systems

APQP

FMEA

Control Plans

Process Flow preparation

Manufacturing methods

Automotive quality standards

Continuous improvement

General management

Communication

Problem-solving

Teamwork

Education

Diploma in Mechanical Engineering (D.M.E.)

Bachelor of Engineering (B.E.) Mechanical Engineering

Job description

Key Performance Areas (KPAs)

1. Implementation and maintenance of the Quality Management System (QMS).
2. Process planning and methods improvement activities.

Accountabilities & Responsibilities

Documentation Control

• Maintain the master list for:
  • Control Plans
  • Process Flow Diagrams
  • FMEA (Failure Mode and Effects Analysis)
  • Work Instructions
  • Stage Drawings
  • TS/TD Documents
  • Tool and Gauge Drawings
  • Manufacturing Layouts
  • Setup Instructions

Process Planning & Quality Activities

• Prepare and update Process Flow Diagrams, FMEA, and Control Plans.
• Prepare and maintain APQP (Advanced Product Quality Planning) documentation.
• Propose and implement corrective actions for:
  • Quality system findings
  • Internal audit findings
  • Customer complaints
• Prepare budget proposals related to process improvement and quality initiatives.
• Ensure timely introduction and industrialization of new products.
• Support continuous improvement initiatives to enhance productivity, quality, and efficiency.

Authority

• Approve SIR (Supplier/Internal Inspection Reports, as applicable).
• Stop production in case of quality concerns and hold non-conforming products.
• Conduct process tryouts and recommend cycle times.
• Initiate and implement process improvements to achieve cost reduction and operational efficiency.

Desired Knowledge & Skills

Technical Competencies

• Strong knowledge of Quality Management Systems (QMS).
• Understanding of APQP, FMEA, Control Plans, and Process Flow preparation.
• Knowledge of process planning and manufacturing methods.
• Familiarity with automotive quality standards and continuous improvement practices.

General Management Skills

• Knowledge of general management principles and organizational practices.

Soft Skills

• Perseverance and commitment to achieving results.
• Effective communication and interpersonal skills.
• Problem-solving and analytical thinking.
• Teamwork and collaboration.

Behavioral Expectations

• Demonstrates a continuous learning mindset.
• Regularly updates technical and professional knowledge through reading, training, and self-development.

Qualification & Experience

Educational Qualification

• Diploma in Mechanical Engineering (D.M.E.) or equivalent
  • Minimum 6 years of experience in quality functions, process planning, and methods activities.

OR

• Bachelor of Engineering (B.E.) - Mechanical Engineering
  • Minimum 4 years of experience in process planning and methods activities.