Sr. Manager - Production

Metal Power Analytical; Mumbai; On-site; INR 1,800,000 - 2,400,000; Full time

Job summary

Metal Power Analytical in Mumbai, India seeks a Production Manager for OES instrument assembly and integration. The role oversees scheduling, capacity planning, and cross-functional coordination across Procurement, R&D, and Quality to deliver high-precision instruments on time.

The candidate should have a strong background in optics/electronics, ISO 9001, and ERP/MES systems, with an emphasis on traceability and CAPA.

Qualifications

• Bachelor's degree in Instrumentation Engineering, Electronics, Optics/Photonics, Mechanical Engineering, or related field.
• 5–8 years in precision instrument/electronics manufacturing; experience with analytical/scientific instruments strongly preferred.
• Prior exposure to optical systems, spectrometry, or similar precision measurement instrument manufacturing is a strong plus.
• Working knowledge of ISO 9001; familiarity with ISO/IEC 17025 calibration principles beneficial.
• Experience with ERP/MES systems for build tracking and serialized production records.
• Understanding of high-voltage/spark excitation systems and gas handling safety is an advantage.

Responsibilities

• Develop and manage production schedules for OES instrument assembly, sub-assembly and final integration.
• Coordinate with Procurement/Supply Chain to ensure timely availability of precision components.
• Plan build schedules around customer orders, often configured/customized per customer specification.
• Manage capacity for low-volume, high-mix production runs typical of analytical instrumentation.
• Oversee calibration and validation of finished instruments against certified reference materials (CRMs) before dispatch.
• Maintain full traceability of optical and electronic components per unit serial number.
• Drive root cause analysis and CAPA for instrument failures, calibration drift, or component defects.
• Maintain build records, calibration certificates, and test reports per instrument serial number.

Skills

Leadership

Optics

Electronics

Problem solving

ERP/MES

Quality docs

Education

Bachelor's degree in Instrumentation/Electronics/Optics

Job description

Key Responsibilities

• Develop and manage production schedules for OES instrument assembly, sub-assembly and final integration


• Coordinate with Procurement/Supply Chain to ensure timely availability of precision components


• Plan build schedules around customer orders, often configured/customized per customer specification


• Manage capacity for low-volume, high-mix production runs typical of analytical instrumentation

Quality Management

• Ensure compliance with ISO 9001


• Oversee calibration and validation of finished instruments against certified reference materials (CRMs) before dispatch


• Manage optical alignment, spark chamber assembly, and electronic calibration processes to ensure spectral accuracy and repeatability


• Drive root cause analysis and CAPA for instrument failures, calibration drift, or component defects


• Maintain full traceability of optical and electronic components per unit serial number

Cleanroom, ESD & Environmental Controls

• Enforce cleanroom/controlled-environment protocols for optical component handling and assembly (dust-free, temperature/humidity-controlled areas)


• Maintain ESD-safe practices for PCB and electronic module handling


• Ensure proper handling and storage of sensitive optical components (gratings, mirrors, lenses, detectors)

Team Leadership & Workforce Management

• Supervise assembly technicians, optical/electronics specialists, and test/calibration engineers


• Manage staffing across mechanical assembly, optical alignment, electronics integration, and final testing stations


• Provide/coordinate specialized training on optical alignment techniques, spark stand assembly, and instrument calibration procedures


• Conduct performance reviews and build technical bench strength for precision assembly skills

Testing, Calibration & Final Inspection

• Oversee functional testing of each instrument: spark excitation, spectral response, repeatability/reproducibility (R&R) testing against CRMs


• Coordinate burn-in/soak testing and environmental testing (temperature, vibration) as required


• Ensure final Quality Sign-off and Certificate of Calibration/Conformance is issued per unit before shipment


• Manage software/firmware installation and functional verification as part of final build

Safety & Compliance

• Ensure safe handling of argon/inert gas systems, high-voltage excitation circuits, and spark stand components


• Comply with OSHA/EHS regulations for electrical, gas, and optical hazard areas


• Lead safety training specific to high-voltage spark excitation systems and gas handling

Cost & Efficiency Management

• Monitor build costs, component scrap/rework (especially costly optical components), and labor efficiency


• Manage production budget including optical/electronic component costs, which typically carry significant unit value


• Track KPIs: units built, first-pass calibration yield, rework rate, on-time delivery, cycle time per instrument

Equipment & Process Management

• Coordinate with Maintenance/Engineering on optical alignment jigs, test benches, and calibration equipment upkeep


• Support troubleshooting of optical alignment issues, electronic integration faults, and software-hardware interface problems


• Drive continuous improvement in assembly jigs, fixtures, and test automation to improve throughput and consistency

Cross-Functional Coordination

• Work closely with R&D/Engineering on new product introduction (NPI), engineering changes, and design-for-manufacturability feedback


• Collaborate with Quality/Applications teams on customer-specific calibration curves and application configurations


• Coordinate with Service/Support teams on field failure feedback to improve production quality


• Liaise with Sales on custom configurations and delivery timelines for customer orders

Reporting & Documentation

• Maintain build records, calibration certificates, and test reports per instrument serial number


• Prepare production status reports: output, first-pass yield, calibration pass rate, backlog, and delivery performance


• Ensure documentation supports customer audits and any regulatory/export compliance requirements

Required Qualifications

• Bachelor\'s degree in Instrumentation Engineering, Electronics, Optics/Photonics, Mechanical Engineering, or related field


• 58+ years in precision instrument/electronics manufacturing; experience with analytical/scientific instruments strongly preferred


• Prior exposure to optical systems, spectrometry, or similar precision measurement instrument manufacturing is a strong plus


• Working knowledge of ISO 9001; familiarity with ISO/IEC 17025 calibration principles beneficial


• Experience with ERP/MES systems for build tracking and serialized production records


• Understanding of high-voltage/spark excitation systems and gas handling safety is an advantage

Key Skills

• Strong leadership skills in a precision, low-volume/high-mix manufacturing setting


• Technical aptitude in optics, electronics, and instrumentation to effectively guide technical teams


• Strong problem-solving skills for calibration, alignment, and electronic integration issues


• Attention to detail — critical given the precision nature of optical/spectral accuracy


• Data-driven approach to yield, quality, and delivery performance


• Proficiency in ERP systems and quality documentation tools

Work Environment

• Combination of cleanroom/controlled assembly areas and standard electronics/mechanical assembly floor


• Exposure to high-voltage excitation systems, inert gases (argon), and precision optical components


• May require flexibility for customer delivery deadlines and new product launch timelines