Sr. Manager- BIW Maintenance

TATA Marcopolo Motors Ltd. Dharwad; Maharashtra; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Tata Motors in Pune, India seeks an experienced BIW Maintenance engineer to lead daily maintenance, planning and repairs. The role involves managing spare parts, tooling, and SAP PM/MM integration, with hands-on responsibility for BIW shop equipment and robotic/PLC systems.

The candidate should have BE (Electrical/Electronics) with 5+ years in BIW maintenance, strong analytical skills, and proven abilities in KAIZEN/ TPM, PFMEA, and safety compliance. Excellent communication is essential.

Qualifications

• BE (Electrical / Electronics) with minimum 5 years BIW maintenance experience.
• Hands-on experience with BIW shop equipment and maintenance planning.
• Proficient in SAP PM and Material Management modules.
• Experience in KAIZEN/ TPM/ Benchmarking and PFMEA.
• Strong analytical, reporting and communication skills.

Responsibilities

• Daily maintenance planning for BIW line operations, PM and repair activities.
• Spare parts and tool procurement planning.
• Hands-on operation of BIW equipment and robot/PLC systems.
• Perform MTTR/MTBF analysis and implement improvements.
• Ensure safety standards in weld shop operations.

Skills

BIW maintenance

SAP PM/MM

KAIZEN/TPM

PFMEA/Problem solving

Management reporting

Communication

Education

BE (Electrical / Electronics)

Tools

SAP PM/MM

Job description

Date: Sep 14, 2026

Location: Pune, India

Position Summary With Job Responsibilities

BIW MaintenanceBrief Role Description (one line description including travel if any): Responsible for overall BIW Maintenance activities to achieve daily shop targets and execution and planning of Preventive Maintenance, Spare Parts Management, Cost Management with knowledge for SAP Module for PM and MM.

Job Roles & Responsibilities

• Daily maintenance planning for line operation, PM and repair activities.
• Spare and tool procurement planning.
• Hands on experience of BIW Shop equipment such as Manual and Robotic IT Weld Guns (Tecna, Obara, Bosch, Arm Welders) , Fanuc make robots, PLC and Servo ( Mitsubishi, Allen Bradley, Festo), Shuttle conveyors, Drop Lifts, Scissor Lifts, Sealant Systems, Stud and MIG Weld equipment, Hand Tools ( Pneumatic, DC, Battery operated) nut runners, pulse tool, riveting tool etc.
• Daily Breakdown analysis with ICA and PCA.
• Work allocation to team members as per their skill
• SAP knowledge for Material Procurement, Spare Management in SAP.
• Working knowledge of MS Office.
• Ensuring safety standards in Weld shop operations
• MTTR and MTBF analysis and improvement actions

Education: BE (Electrical / Electronics)

Experience : Minimum 5 Years of Industry experience-BIW Maintenance

Skill

• Manufacturing process of BIW area
• SAP system for PM and Material Management
• Benchmarking / KAIZEN / TPM
• PFMEA / Problem Solving Techniques
• Management reporting
• Excellent communications

Tata Motors Leadership Competencies

• Customer Centricity - Anticipating, understanding and focusing efforts on meeting the customer (stakeholders) needs or expectations
• Developing Self and Others - Recognizing continuous development is essential for success and taking steps to develop self and helping others to excel
• Driving Execution - Translating strategy into action and execution
• Leading by Example - Encouraging and following ethical standards
• Leading Change - Recognizing the need for change, initiating and adapting to change
• Motivating Self and Others - Inspiring teams and individuals