Deputy Manager - M&HCV BIW Production

Mahindra And Mahindra Ltd.; Chakan; On-site; INR 1,800,000 - 3,000,000; Full time

Job summary

Mahindra and Mahindra Limited seeks an experienced BIW Process Development professional to design and implement welding and line-balancing processes for new model launches and existing products.

You will define layouts, create SOPs and PFMEAs, and drive automation initiatives across BIW operations while ensuring quality and safety standards are met. Collaboration with design, quality, and production teams is essential for successful launches.

Qualifications

• Bachelor's degree in Mechanical, Automobile, Production, or Industrial Engineering.
• Experience in BIW processes and manufacturing environments.
• Knowledge of welding technologies and automation.

Responsibilities

• Develop and implement BIW manufacturing processes for new model launches and existing products.
• Define process flow, line balancing, cycle time, manpower requirements, and workstation layouts.
• Prepare process sheets, SOPs, control plans, PFMEA, and work instructions.
• Establish welding sequences and joining technologies including spot welding, MIG welding, laser welding, and hemming.
• Monitor production performance and resolve process-related issues.
• Achieve production KPIs related to Safety, Quality, Cost, Delivery, and Morale (SQCDM).
• Drive productivity improvement and line efficiency enhancement projects.
• Support production teams in troubleshooting equipment and process issues.
• Ensure compliance with dimensional and weld quality standards.
• Analyze quality defects and implement CAPA.
• Conduct root cause analysis using 5 Why, Fishbone, 8D, and Problem-Solving methodologies.
• Coordinate with Quality and Design teams for process improvements.
• Work with robotic welding cells, fixtures, jigs, conveyors, and automation systems.
• Participate in equipment commissioning, trials, buy-off, and production readiness activities.
• Lead Lean Manufacturing, Kaizen, TPM, and cost-reduction initiatives.
• Implement cycle time reduction and OEE improvement projects.
• Drive automation and Industry 4.0 initiatives within BIW operations.
• Support simultaneous engineering activities from design to production.
• Conduct feasibility studies and manufacturability reviews.
• Participate in APQP, PPAP, Run@Rate, and production validation activities.
• Ensure compliance with EHS standards and statutory requirements.
• Conduct risk assessments and implement safety improvements.
• Promote safe working practices across BIW operations.

Skills

Robotic welding

Line balancing

Process planning

CAD tools

GD&T

Cycle time study

Automation

APQP/PPAP

Education

B.E./B.Tech in Mechanical/E Electrical

Tools

AutoCAD

CATIA

Process Simulate

Delmia

RobCAD

Job description

BIW Process Development

• Develop and implement BIW manufacturing processes for new model launches and existing products.
• Define process flow, line balancing, cycle time, manpower requirements, and workstation layouts.
• Prepare process sheets, SOPs, control plans, PFMEA, and work instructions.
• Establish welding sequences and joining technologies including spot welding, MIG welding, laser welding, and hemming.

Production Support

• Monitor production performance and resolve process-related issues.
• Achieve production KPIs related to Safety, Quality, Cost, Delivery, and Morale (SQCDM).
• Drive productivity improvement and line efficiency enhancement projects.
• Support production teams in troubleshooting equipment and process issues.

Quality Management

• Ensure compliance with dimensional and weld quality standards.
• Analyze quality defects and implement corrective and preventive actions (CAPA).
• Conduct root cause analysis using 5 Why, Fishbone, 8D, and Problem-Solving methodologies.
• Coordinate with Quality and Design teams for process improvements.

Equipment & Automation

• Work with robotic welding cells, fixtures, jigs, conveyors, and automation systems.
• Participate in equipment commissioning, trials, buy-off, and production readiness activities.
• Ensure optimal utilization and maintenance of tooling and fixtures.
• Lead Lean Manufacturing, Kaizen, TPM, and cost-reduction initiatives.
• Implement cycle time reduction and OEE improvement projects.
• Drive automation and Industry 4.0 initiatives within BIW operations.

New Product Development (NPD)

• Support simultaneous engineering activities from design to production.
• Conduct feasibility studies and manufacturability reviews.
• Participate in APQP, PPAP, Run@Rate, and production validation activities.

Safety & Compliance

• Ensure compliance with EHS standards and statutory requirements.
• Conduct risk assessments and implement safety improvements.
• Promote safe working practices across BIW operations.

Technical Skills

• Robotic welding systems (ABB, FANUC, KUKA, Yaskawa)
• Process Planning and Line Balancing
• AutoCAD, CATIA, Process Simulate, Delmia, RobCAD
• GD&T and Dimensional Management
• Cycle Time Study and Capacity Planning

Experience

3-10+ years of experience

Industry Preferred

Qualifications

Bachelor's Degree in Mechanical, Automobile, Production, or Industrial Engineering.

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.