Sr Engineer - Mechanical Maintenance

MAHLE; Dhar; On-site; INR 700,000 - 1,100,000; Full time

Benefits offered by this job

Collaborative environment

Career development opportunities

Job summary

MAHLE in India (Madhya Pradesh) is seeking a skilled Maintenance Engineer to lead reliable operation, preventive, predictive, and corrective maintenance of mechanical equipment and utility systems. You will develop maintenance plans, monitor KPIs, and drive continuous improvement while supervising a team and coordinating with procurement.

The role emphasizes TPM/RCM methodologies, CAPA, and proper documentation, with exposure to automation systems and various grinders.

Qualifications

• Hands-on experience in hydraulic, pneumatics and filtration including troubleshooting, maintenance, and installation.
• Experience in power transmission systems including gearboxes, belts, pulleys, couplings and bearings.
• Machine geometry verification, alignment, and precision leveling.
• Knowledge of mechanical aspects of automation systems, including installation, commissioning, and maintenance.
• Knowledge of precision grinding machines such as Junker, Toyoda and Danobat centerless and cylindrical grinders.
• Knowledge of mechanical retrofitment of machines and sub-assemblies.
• Maintenance of Linear axis, Rotary axis and spindle mechanical assemblies.
• Machine geometry and levelling.
• Tool change & pallet change mechanisms and associated operating cycles.
• Machine lubrication and coolant management.
• Knowledge of operation and maintenance of utilities like Compressor, Chillers, Cooling Tower, AHU, Air conditioners Diesel Generators, etc.
• Knowledge of new automation system (Robots, Gantry & Stacker system) installation and maintenance.
• Knowledge of New machines installations and commissioning.

Responsibilities

• Ensure reliable operation, maintenance, and continuous improvement of mechanical equipment and utility systems.
• Develop and execute preventive, predictive, and corrective maintenance plans.
• Monitor and achieve maintenance KPIs and KRAs.
• Diagnose equipment faults and implement corrective actions.
• Supervise and train new team members; manage shift operations.
• Maintain daily maintenance records and prepare performance reports.
• Manage spare parts inventory and coordinate with procurement.
• Ensure compliance with EHS standards and permit-to-work procedures.
• Prepare maintenance documentation for audits.

Skills

Hydraulics & Pneumatics

Filtration

Troubleshooting

Machinery maintenance

Mechanical knowledge

Education

Diploma in Mechanical Engineering

Degree in Mechanical Engineering

Tools

Junker centerless grinders

Toyoda centerless grinders

Danobat cylindrical grinders

Job description

Job Description

Your Contribution

• Responsible for ensuring the reliable operation, maintenance, and continuous improvement of mechanical equipment and utility systems through preventive, predictive, and corrective maintenance activities.

Maintenance Operations

• Develop and execute preventive, predictive, and corrective maintenance plans.
• Develop routine maintenance plans and activity execution
• Ensure maximum uptime of machines and utility systems through timely corrective actions.
• Monitor and achieve maintenance objectives, KPIs, and KRAs.

Troubleshooting & Repairs

• Diagnose equipment faults and implement effective corrective actions

Equipment Reliability

• Improve equipment reliability using TPM and RCM methodologies, including CAPA, Why-Why Analysis, and Pareto Analysis.

Documentation & Reporting

• Maintain daily maintenance records and prepare performance reports.

Spare Parts Management

• Manage spare parts inventory and coordinate with procurement and other stakeholders to ensure timely availability of critical spares.

Safety & Compliance

• Follow EHS standards and Work Safety Management (LOTO).
• Ensure compliance with Permit-to-Work procedures.
• Ensure compliance with EHS/OHSAS requirements, including Aspect-Impact assessments and HIRA for machines and utility systems.

Team Coordination

• Supervise and train new team members
• Manage shift operations, manpower deployment, and resource utilization.

Audits

• Ensure timely preparation and availability of maintenance documentation for internal, customer, and certification audits.

Your Experience And Qualification

• Diploma in Mechanical Engineering (10–15 years’ experience)
• OR Degree in Mechanical Engineering (7–10 years’ experience)

Minimum Requirements

• Hands-on experience in hydraulic, pneumatics & filtration including troubleshooting, maintenance, and installation.
• Experience in power transmission systems including gearboxes, belts, pulleys, couplings, and bearings.
• Machine geometry verification, alignment, and precision leveling.
• Knowledge of mechanical aspects of automation systems, including installation, commissioning, and maintenance.
• Knowledge of precision grinding machines such as Junker, Toyoda and Danobat centerless and cylindrical grinders.
• Knowledge of Mechanical Retro-fitment of machines and sub-assemblies.
• Maintenance of Linear axis, Rotary axis & spindle Mechanical Assemblies.
• Machine Geometry and levelling.
• Tool change & pallet change mechanisms and associated operating cycles.
• Machine Lubrication and Coolant Management.
• Knowledge of operation and maintenance of utilities like Compressor, Chillers, Cooling Tower, AHU, Air conditioners Diesel Generators, etc.
• Knowledge of new automation system (Robots, Gantry & Stacker system) installation and maintenance.
• Knowledge of New machines installations and commissioning.

Our Offering

We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities.

#DiversityMatters with our inclusive culture, we welcome applications from all social, religious & ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people.

Do you have any questions?
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