Sr. Engineer – Maintenance

Cygni Energy; Maheshwaram; On-site; INR 300,000 - 450,000; Full time

Job summary

Cygni Energy in India is seeking a maintenance technician to troubleshoot and repair manufacturing equipment, program PLCs, and monitor performance metrics. You will maintain logs, manage DG set operations, and ensure adherence to safety protocols while supporting predictive maintenance across shifts.

The role requires on-site presence with rotational shifts and a focus on fault diagnosis, data logging, and equipment uptime. Prior experience with energy systems and safety SOPs is essential.

Qualifications

• Candidate experience in preventive and breakdown maintenance of manufacturing equipment.
• Knowledge of PLC programming and basic electrical systems.
• Proficiency in data logging and monitoring of plant performance.

Responsibilities

• Troubleshoot and repair equipment promptly to minimize downtime and maintain records of maintenance activities and spare parts used.
• Program PLCs as required for equipment maintenance.
• Monitor equipment performance, log maintenance data, load bank readings, and machine cycle counts, supporting predictive maintenance.

Skills

Preventive maintenance

Breakdown maintenance

PLC programming

Data logging

Power monitoring

DG set operation

Safety protocols

Documentation

Troubleshooting

Job description

ROLE

• – Troubleshoot and repair equipment promptly to minimize downtime and maintain detailed records of maintenance activities and spare parts used.
• – Program PLCs as required for equipment maintenance.
• – Monitor equipment performance, log maintenance data, load bank readings, and machine cycle counts, and support predictive maintenance by tracking recurring faults.
• – Take daily power consumption readings from energy meters and record diesel consumption readings for DG sets; maintain logs for diesel stock levels and report unusual power consumption spikes or fuel inefficiencies.
• – Conduct daily/weekly inspections of DG sets, check oil, coolant, battery voltage, and fuel levels, manage load switching between mains and DG, and assist in troubleshooting DG‑related faults.
• – Maintain inventory of essential spare parts and tools, coordinate with stores for timely requisition, and ensure proper handling and storage of tools.
• – Follow all safety protocols while handling high‑voltage and mechanical systems and ensure compliance with factory maintenance SOPs; conduct basic safety checks on electrical panels, ACBs, and compressed air systems.
• – Assist in troubleshooting pneumatic system issues, including compressors and actuators, and support electrical maintenance such as transformer upkeep and ACB inspections, cable management, and checking for loose connections or overheating.
• – Conduct basic maintenance of VRV, cassette AC units, and ventilation systems; assist in TFA and AHU unit filter cleaning and airflow adjustments.
• – Fill maintenance logs and downtime reports, including shift‑based work and 24×7 emergency issue handling.

REQUIREMENTS

• – Ability to work rotational shifts and be on‑call 24×7 for emergency support.
• – Experience in preventive and breakdown maintenance of manufacturing equipment.
• – Knowledge of PLC programming.
• – Skills in equipment performance monitoring and data logging.
• – Ability to record and analyze power consumption and diesel usage.
• – Experience with DG set operation, inspection, and troubleshooting.
• – Competence in spare parts and tools inventory management.
• – Understanding of safety protocols for high‑voltage and mechanical systems and compliance with SOPs.
• – Familiarity with pneumatic and electrical system maintenance, including compressors, actuators, transformers, and ACBs.
• – Proficiency in documentation, maintenance logging, and downtime reporting.