Senior Lead Stress Engineer

Cyient Limited; Hyderabad; On-site; INR 1,800,000 - 3,000,000; Full time

Job summary

Cyient Limited in Hyderabad is seeking a senior Stress Analyst to perform structural analysis on aero engine components using ANSYS Classic/Workbench and HyperMesh.

The role involves 2D/3D FEA, nonlinear and dynamic studies, APDL macro development, and collaboration with offshore teams to ensure on-time, high-quality delivery.

Qualifications

• Minimum 10 years of experience in stress analysis of aero engine components using commercial FEA tools.
• Basic knowledge in FEA theory, solid mechanics, machine design and fatigue.
• Expertise in handling structural analysis tools preferably ANSYS Classic, Ansys Workbench, HyperMesh.

Responsibilities

• Perform structural analysis on aero engine components using FEA.
• Coordinate with Design, Aerodynamics and Structures teams for project inputs.
• Review results and present findings to customers.
• Develop automation tools to improve processes.
• Ensure 100% quality and on-time delivery.

Skills

10+ yrs stress analysis

FEA theory basics

2D & 3D FEA modeling

ANSYS Classic/Workbench

APDL macro development

HyperMesh modeling

Nonlinear static stress

Modal/Dynamic analysis

CAD awareness

Scripting: Matlab/Python

Tools

ANSYS-APDL

ANSYS Workbench

HyperMesh

Job description

• Perform structural analysis on aero engine / turbomachinery components
• Perform structural analysis of a complex nature using conventional hand calculation and computational analysis on Metallics / Composites
• Work with offshore and global teams to understand project scope including analysis domain, boundary condition, material models, type of analysis etc.
• Active Coordinator for multiple groups that include Design, Aerodynamics and Structures teams for Project specific inputs.
• Ability to work autonomously and prioritize multiple projects
• Review technical presentations, interpret the results and present the same to Customer
• Expertise in dealing with Design and Technical Discipline reviews
• Responsible for ensuring 100% quality and on-time delivery
• Conduct project review meetings to share the lessons learned and best practices to the team to improve the quality
• Responsible for providing alternative solutions on field issues
• Responsible for process improvements by developing Automation tools
• Work on complex CAE problems to assist product development
• Prepare Technical proposals and Business cases for new process improvement areas
• Perform Design Modifications as per need and validating the same with FEA
• Demonstrate Excellent Technical, Project Management, Interpersonal and Problem solving skills

Mandatory skills:

• Minimum 10 years of experience in Stress analysis of Aero engine componentsusing commercial Finite Element Analysis tool.
• Should have a basic knowledge in FEA Theory, Solid mechanics, Machine design and Fatigue.
• Expertise in handling various structural analysis tools preferably ANSYS Classic, Ansys Workbench, HyperMesh etc
• 2D & 3D Finite Element modeling of simple, moderate and complex components (Hexahedral & tetrahedral elements) using ANSYS-APDL or Workbench
• Linear and non-linear static stress analysis (Geometric, Material and contact Linearity) using ANSYS-APDL or Workbench
• Modal, Harmonic and transient Dynamic stress analysis using ANSYS-APDL or Workbench
• Strength, stability and Durability of components
• Damage tolerance analysis to estimate fracture life
• Should able to develop/modify APDL Macros
• Should able to build/update FE Models in HyperMesh.

Desired Skills:

• Experience in scripting using Matlab, VB,TCL/Tk, Python is an added advantage
• Knowledge of Hand Calculations, Standards and Design codes is an added advantage
• Basic Knowledge of CAD tools is and added advantage