Technical Manager - Structures

Cyient Limited; Hyderabad; On-site; INR 2,400,000 - 4,200,000; Full time

Job summary

Cyient Limited in Hyderabad, India is seeking an experienced Senior Structural Analyst to perform aero engine and turbomachinery stress analyses using FEA tools such as ANSYS Classic/Workbench and HyperMesh. You will handle complex simulations, model development, and verification, coordinating with global teams to ensure design validation and certification readiness.

The role demands 10+ years in aero-structure stress analysis, strong knowledge of FEA theory, fatigue, and damage tolerance, plus

Qualifications

• Minimum 10 years of experience in Stress analysis of Aero engine components using commercial Finite Element Analysis tool.
• Should have a basic knowledge in FEA Theory, Solid mechanics, Machine design and Fatigue.
• Expertise in handling various structural analysis tools preferably ANSYS Classic, Ansys Workbench, HyperMesh etc
• 2D & 3D Finite Element modeling of simple, moderate and complex components (Hexahedral & tetrahedral elements) using ANSYS-APDL or Workbench
• Linear and non-linear static stress analysis (Geometric, Material and contact Linearity) using ANSYS-APDL or Workbench
• Modal, Harmonic and transient Dynamic stress analysis using ANSYS-APDL or Workbench
• Strength, stability and Durability of components
• Damage tolerance analysis to estimate fracture life
• Should able to develop/modify APDL Macros
• Should able to build/update FE Models in HyperMesh.

Responsibilities

• Perform structural analysis on aero engine / turbomachinery components.
• Work with offshore and global teams to understand project scope including analysis domain, boundary condition, material models, type of analysis etc.
• Active Coordinator for multiple groups that include Design, Aerodynamics and Structures teams for Project specific inputs.
• Ability to work autonomously and prioritize multiple projects
• Review technical presentations, interpret the results and present the same to Customer
• Expertise in dealing with Design and Technical Discipline reviews
• Responsible for ensuring 100% quality and on-time delivery
• Conduct project review meetings to share the lessons learned and best practices to the team to improve the quality
• Responsible for providing alternative solutions on field issues
• Responsible for process improvements by developing Automation tools
• Work on complex CAE problems to assist product development
• Prepare Technical proposals and Business cases for new process improvement areas
• Perform Design Modifications as per need and validating the same with FEA
• Demonstrate Excellent Technical, Project Management, Interpersonal and Problem solving skills

Skills

Stress analysis

FEA theory

ANSYS Classic

ANSYS Workbench

HyperMesh

APDL macros

2D/3D FEA modelling

Modal/Harmonic/Transient

Fatigue/Damage tolerance

Scripting (Matlab/Python)

Tools

ANSYS Classic

Ansys Workbench

HyperMesh

Job description

Roles and Responsibilities

• Perform structural analysis on aero engine / turbomachinery components
• Perform structural analysis of a complex nature using conventional hand calculation and computational analysis on Metallics / Composites
• Work with offshore and global teams to understand project scope including analysis domain, boundary condition, material models, type of analysis etc.
• Active Coordinator for multiple groups that include Design, Aerodynamics and Structures teams for Project specific inputs.
• Ability to work autonomously and prioritize multiple projects
• Review technical presentations, interpret the results and present the same to Customer
• Expertise in dealing with Design and Technical Discipline reviews
• Responsible for ensuring 100% quality and on-time delivery
• Conduct project review meetings to share the lessons learned and best practices to the team to improve the quality
• Responsible for providing alternative solutions on field issues
• Responsible for process improvements by developing Automation tools
• Work on complex CAE problems to assist product development
• Prepare Technical proposals and Business cases for new process improvement areas
• Perform Design Modifications as per need and validating the same with FEA
• Demonstrate Excellent Technical, Project Management, Interpersonal and Problem solving skills

Mandatory skills

• Minimum 10 years of experience in Stress analysis of Aero engine componentsusing commercial Finite Element Analysis tool.
• Should have a basic knowledge in FEA Theory, Solid mechanics, Machine design and Fatigue.
• Expertise in handling various structural analysis tools preferably ANSYS Classic, Ansys Workbench, HyperMesh etc
• 2D & 3D Finite Element modeling of simple, moderate and complex components (Hexahedral & tetrahedral elements) using ANSYS-APDL or Workbench
• Linear and non-linear static stress analysis (Geometric, Material and contact Linearity) using ANSYS-APDL or Workbench
• Modal, Harmonic and transient Dynamic stress analysis using ANSYS-APDL or Workbench
• Strength, stability and Durability of components
• Damage tolerance analysis to estimate fracture life
• Should able to develop/modify APDL Macros
• Should able to build/update FE Models in HyperMesh.

Desired Skills

• Experience in scripting using Matlab, VB,TCL/Tk, Python is an added advantage
• Knowledge of Hand Calculations, Standards and Design codes is an added advantage
• Basic Knowledge of CAD tools is and added advantage

Assist in the execution and leadership of advanced engineering activities related to the structural integrity of aeroengine and turbomachinery components. Responsibilities include planning and performing complex structural analyses using conventional hand calculations and computational methods for metallic components. Conduct detailed stress, fatigue, and damage tolerance analyses to support design certification and product reliability. Establish structural requirements and specifications, perform finite element analysis, and evaluate component performance under operational and extreme loading conditions. Prepare and review comprehensive stress analysis and compliance reports, and provide technical guidance to crossfunctional teams and customers. The role involves the effective application of engineering principles, FEA fundamentals, and CAE tools such as ANSYS Classic (APDL) and Hyper Mesh, along with strong analytical judgment, problemsolving capabilities, and effective communication in a multidisciplinary and customerfacing environment.