Senior Engineer – Manufacturing

Borgwarner Emissions Systems Spain SL; India; On-site; INR 1,800,000 - 3,000,000; Full time

Job summary

Senio​r Engineer - Assembly Manufacturing at BorgWarner Emissions Systems India focuses on creating and optimizing assembly processes and equipment for new product launches, aligning with BorgWarner standards, quality requirements, and schedules.

Role emphasizes automation, productivity improvements, and continuous improvement through global benchmarking. You will lead problem-solving, develop process documentation, and mentor junior staff to uphold safety and lean principles.

Qualifications

• Experience in developing and implementing manufacturing processes and equipment.
• Knowledge of SPC, CpK/PpK and statistical process control.
• Familiarity with NPI and production transitions.

Responsibilities

• Design, develop, and implement new assembly processes and improvements.
• Lead problem-solving using 8D, 5 Whys, and Ishikawa analysis.
• Conduct CpK/PpK studies and apply SPC to ensure process stability.
• Develop manufacturing documentation: work instructions, flow diagrams, control plans.
• Collaborate with design, quality, and supply chain to enable smooth NPI.
• Identify automation opportunities to boost productivity and reduce manual work.
• Mentor junior engineers and technicians to drive continuous improvement.
• Ensure compliance with safety, environmental standards, and company policies.
• Participate in lean initiatives including value stream mapping and Kaizen.
• Analyze production data to spot trends and implement corrective actions.

Skills

Leadership

Cross-functional collaboration

Automation

Data analysis

Tools

8D

5 Whys

Ishikawa diagrams

SPC

CpK/PpK

Process documentation

Job description

The Senior Engineer - Assembly Manufacturing is responsible for developing and implementing new assembly processes and equipment for new product launches in line with BorgWarner standards, quality requirements, and project timelines. The role focuses on automation, productivity improvement, process optimization, and technology development by collaborating with global teams. The incumbent will also enhance existing assembly processes to achieve world-class standards in productivity, quality (Scrap/PPM), safety, and operational excellence through global benchmarking and continuous improvement initiatives.

• Design, develop, and implement new manufacturing processes and improvements for existing ones, focusing on efficiency, cost reduction, and quality enhancement.
• Lead and participate in problem-solving activities related to manufacturing issues, utilizing methodologies such as 8D, 5 Whys, and Ishikawa diagrams.
• Conduct process capability studies (CpK, PpK) and implement statistical process control (SPC) to monitor and maintain process stability.
• Develop and update manufacturing documentation, including work instructions, process flow diagrams, and control plans.
• Collaborate with design engineering, quality, and supply chain teams to ensure seamless New Product Introduction (NPI) and smooth transitions into production.
• Identify and implement automation opportunities to improve productivity and reduce manual labor.
• Lead and mentor junior engineers and technicians, fostering a culture of continuous learning and improvement.
• Ensure compliance with all safety regulations, environmental standards, and company policies.
• Participate in lean manufacturing initiatives, including value stream mapping, Kaizen events, and 5S implementation.
• Analyze production data to identify trends, bottlenecks, and areas for improvement, proposing and implementing corrective actions.

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.