Senior Engineer - Design COE EV

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Chennai District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Mahindra and Mahindra Limited is seeking an experienced powertrain design engineer in Chennai to design and develop ICE, transmission and e-powertrain systems. You will create 3D models and drawings using CATIA or UG NX, perform gear and sub-system optimization, and support CAE/CFD analyses for performance targets.

The role involves preparing BOMs, release documents and applying DFMEA/DFS methodologies to ensure manufacturability and cost efficiency, coordinating with suppliers and manufacturing

Qualifications

• BE/ME in Mechanical, Automobile and Mechatronics.
• Hands-on experience on UG, CATIA, AUTOCAD design of engine components (gasoline/Diesel) and E-powertrain.
• Strong fundamentals of GD&T and tolerance stack-up analysis.
• Proficient in base level calculations for engine components and systems.

Responsibilities

• Design and develop powertrain systems including ICE, manual transmission, e-powertrain, battery pack and motor assemblies.
• Create, modify and release 3D models, assemblies and drawings using CATIA or UG NX.
• Perform detailed design and optimization of gears, shafts, bearings, and transmission sub-systems.
• Support CAE, CFD, Romax, and KISSsoft analyses for design validation, durability, thermal and NVH performance.
• Prepare and maintain BOMs, specifications, engineering standards, design guidelines and release documentation.
• Apply DFMEA, DFC, DFM and DFS methodologies to ensure robust, manufacturable and cost-effective designs.
• Perform GD&T, tolerance stack-up analysis and CMM report review to ensure drawing quality.
• Coordinate with cross-functional teams, suppliers and manufacturing plants to resolve development, integration and production issues.
• Support vehicle and subsystem integration, manufacturing readiness and continuous improvement initiatives.

Skills

Liaisoning/Networking

Communication

Dynamic work

GD&T fundamentals

DFMEA/DFS

Education

BE/ME in Mechanical, Automobile & Mechatronics

Tools

UG NX

CATIA

AUTOCAD

Romax

KISSsoft

Job description

Job Description:

Responsibilities & Key Deliverables

Design and develop powertrain systems, including ICE, Manual Transmission, E-Powertrain, Battery Pack, and Motor assemblies.
Create, modify, and release 3D models, assemblies, and engineering drawings using CATIA or UG NX.
Perform detailed design and optimization of gears, shafts, bearings, and transmission sub-systems.
Conduct gear sizing, ratio selection, strength calculations, and micro-geometry optimization to meet performance targets.
Support CAE, CFD, Romax, and KISSsoft analyses for design validation, durability, thermal, and NVH performance.
Prepare and maintain BOMs, specifications, engineering standards, design guidelines, and release documentation.
Apply DFMEA, DFC, DFM, and DFS methodologies to ensure robust, manufacturable, and cost-effective designs.
Perform GD&T, tolerance stack-up analysis, CMM report review, and engineering detailing activities to ensure drawing quality.
Coordinate with cross-functional teams, suppliers, and manufacturing plants to resolve development, integration, and production issues.
Support vehicle and subsystem integration, manufacturing readiness, and continuous improvement initiatives to achieve quality, cost, and delivery objectives.
Should able to work on E-Powertrain components.
Should able to work on Battery pack layout and model its components

Experience

3 to 5 years

Industry Preferred

Automobile - OEM - Development Group, supplier

Qualifications

BE, ME ( Mechanical, Automobile and mechatronics)

General Requirements

• 1) Liasioning/Networking skills
• 2) Good communication skills
• 3) Openness to work in dynamic and demanding work conditions
• 1) Hands on experience on UG, CATIA, AUTOCAD Design of gasoline/Diesel Engine components (crankcase, crankshaft,camshaft, cylinder head)and E-powertrain
• 2) Over-all Engine , Engine Sub-systems and Components Design: Keeps pace with emerging trends and related application.
• 3) 3D modelling and 2D drg preperation
• 4) Strong fundamentals of GD&T and Tolerance stack up analysis
• 5) Proficient in base level calculations for engine components and systems
• 6) Knowledge of tolerance stack-up of complex assemblies
• 7) Should be able to interpret CAE / CFD results for required corrective actions
• 8) Knowledge in DFMEA, DFC, DFM and DFS
• 9) Documentation and presentation preparation for Guidelines/Audit

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

Requirements: