Senior Associate Engineer - Industrialization

Collins Aerospace; Bengaluru; On-site; INR 700,000 - 1,200,000; Full time

Job summary

Collins Aerospace in Bengaluru is seeking an experienced Manufacturing Engineer for line set-up for New Product Introduction (NPI). You will lead advanced manufacturing technologies, automation and digitalization initiatives to deliver scalable production.

The role demands hands-on process design, MTM/MOST time studies and close collaboration with design and operations teams. The ideal candidate holds a BE in Electronics with 3–6 years in Industrial/Manufacturing Engineering, strong knowledge of

Qualifications

• BE in Electronics with 3-6 years of experience in Industrial/Manufacturing Engineering.

Responsibilities

• Conduct time and motion studies to improve production efficiency.

Skills

Lean Six Sigma

Time & Motion Studies

Industrial Engineering

Line Set-up

MTM/MOST

Industry 4.0

SAP Basics

Education

BE in Electronics

Tools

SAP

MS Excel

Job description

Location : Devenahalli - KIADB Aerospace park

Role Type : Onsite

Role Overview:

This Role is responsible for Line set-up for all New Product Introduction. Responsibilities also includes Advance Manufacturing Technologies, Automation and Digitalization initiatives,

What You Will Do :

• Conduct time and motion studies, measuring work patterns and methods of employees with the goal of developing and implementing practices and programs that ensure the most efficient use of production staff.
• Effective use of Lean and Six Sigma principles to improve operational efficiency, reduce cycle time and eliminate waste across various process within organization.
• Conduct thorough review of Product design, Engineering drawings and specifications to develop efficient manufacturing sequence and identify Tooling, equipment and resources requirements.
• Design and optimize facility layouts, including the arrangement of machinery, equipment and workstations to maximize space utilization, minimize material handling and enhance workflow efficiency.
• Knowledge in Product costing through Build hours estimation for New product Introduction/Work transfers
• Oversee the NPIs, transitions & Advanced Manufacturing technologies responsible for delivery of the program from design conceptualization to initial ramp up in production end to end.
• Set up/ Create Future factories with Best-in-class layouts, lean cells and smart workstations leveraging advanced manufacturing technologies, methods & time study (MTM/MOST) techniques and lean transformation. Plans the sequence of operations and procedures and documents manufacturing standard work.
• Responsible for creating high-speed production ramp up to support NPI’s/transitions, design/redesign Cells & Workstations for changing volumes in line with flexible manufacturing strategy.
• Identifies and develops necessary resources to ensure project completion including setting up the production line, setting up the machine/equipment and tools required and ensure all activities are carried out in a timely manner
• Identifies project problems and recommends solutions, understanding customer requirements and specifications and ensures smooth flow of production build
• Identifies new processes, technology and equipment required for New product Introduction/Work transfers
• Develops and implements manufacturing facility design of plant layout, material handling systems, material staging and warehousing as desired.
• Develops production shop floor layout to have improved Linkage and Flow and floor space optimization.
• Develop and implement process improvement strategies to optimize production flow and minimize waste.
• Supports strategic implementation of product introductions to deploy World class facility.
• Hands on experience in manufacturing line design, new tooling development and deployment of specialized tooling and fixtures.
• Expertized in capacity assessments for Equipment, Tooling, people and space for Initial production to Full rate Production.
• Conducts studies pertaining to cost control, productivity improvement, cost reduction, inventory control, and production record systems.

What You Will Learn:

• Exposure for New Manufacturing Technologies, Industry 4.0 implementation, Bidding to Full Rate Production process.

Qualifications You Must Have :

• BE in Electronics with 3-6 years. Experience in Industrial Engineering or Manufacturing Engineering.
• Hands on experience in deploying Industry 4.0 methodologies.
• Advanced knowledge on DFMEA, PFMEA, control plan and APQP
• Basic knowledge in using ERP systems (preferred SAP)

Qualifications We Prefer:

• Experience in New Line set-up, SAP, MOST/MTM certification.