Robot Programming Engineer

Expleo Group; Bengaluru; On-site; INR 900,000 - 1,300,000; Full time

Benefits offered by this job

Collaborative environment

Learning & Leadership development

Global organisation

Job summary

Expleo Group in Bengaluru seeks an experienced Robot Programming Engineer to develop and validate offline robot programs for aerospace manufacturing. You will simulate and optimize robot paths, configure cells and EOAT, and integrate with PLC logic to support virtual commissioning and ramp-up.

The role requires strong DELMIA Robotics/3DEXPERIENCE skills, knowledge of robot kinematics and trajectory optimization, and experience with industrial robotics in aerospace or advanced manufacturing

Qualifications

• Any Graduation / Diploma in Engineering / Aircraft Maintenance Engineering (AME), or an equivalent technical qualification is preferred.
• Strong understanding of industrial robotics and automated manufacturing systems.
• Hands-on experience with Dassault Systèmes DELMIA Robotics / 3DEXPERIENCE.
• Knowledge of robot kinematics, motion planning, and trajectory optimization.
• Experience in offline robot programming and robotic simulation.

Responsibilities

• Develop offline robot programs using DELMIA Robotics / Dassault 3DEXPERIENCE.
• Create, simulate, and validate robotic manufacturing processes for assembly, welding, drilling, sealing, painting, material handling, and fastening operations.
• Generate and optimize robot paths to achieve required cycle times while maintaining product quality and safety.
• Configure robot work cells, end-of-arm tooling (EOAT), fixtures, positioners, conveyors, and peripheral equipment within the 3DEXPERIENCE environment.
• Perform robot reachability studies, singularity analysis, collision detection, and interference checks.
• Simulate robot motion, process sequences, and multi-robot coordination to validate manufacturing feasibility.
• Develop and validate robotic process logic, task sequencing, and operational workflows.
• Support virtual commissioning activities by integrating robot programs with PLC logic and manufacturing systems.
• Optimize robot utilization, motion efficiency, payload handling, and workstation layout.
• Generate robot program outputs compatible with OEM robot controllers (ABB, FANUC, KUKA, Yaskawa, etc.).
• Troubleshoot robot simulation issues and optimize existing offline programs.
• Maintain digital manufacturing models and ensure synchronization between engineering data and robot programs.
• Collaborate with Manufacturing Engineering, Automation, Controls, Industrial Design, Production, and Quality teams.
• Prepare technical documentation, simulation reports, robot program documentation, and work instructions.
• Support commissioning, production ramp-up, and continuous improvement initiatives.

Skills

Robotics

DELMIA Robotics

3DEXPERIENCE

Kinematics

Motion planning

Offline programming

PLC interfaces

Coordinate systems

Collision detection

Process planning

Education

Graduation / Diploma in Engineering / AME

Tools

DELMIA Robotics

3DEXPERIENCE

Robotstudio

KUKA.Sim

Job description

As an Aerospace engineer you will work on cutting-edge projects that will contribute to developing lighter, greener, and more efficient aircraft. At Expleo, you will be part of Aerospace team of experts who are developing advanced avionics systems, aero-efficient designs, and next-gen propulsion and are committed in driving sustainable innovation by making significant strides in reducing the carbon footprint of aviation. Your efforts will shape the future of sustainable aviation, pushing the boundaries of technology and design.

Expleo is the home of bold and reliable minds. With more than 50 years of experience in developing complex products, optimising manufacturing processes, and ensuring the quality of information systems, Expleo boasts an extensive global footprint, powered by 19,000 highly skilled experts delivering value in 30 countries.

Our efforts in creating a supportive and inclusive workplace in India have earned us some key recognitions:

• 'Great Place to Work' certification for building a supportive, engaging environment.
• 'Progressive Place to Work,' by ET Now, for our dedication to innovation and inclusive workplace policies.
• 'Best Organizations for Women,' by ET Now, for empowering women by providing equal opportunities, supporting professional development and promoting inclusive leadership.

Robot Programming Engineer

Responsibilities

• Develop offline robot programs using DELMIA Robotics / Dassault 3DEXPERIENCE.
• Create, simulate, and validate robotic manufacturing processes for assembly, welding, drilling, sealing, painting, material handling, and fastening operations.
• Generate and optimize robot paths to achieve required cycle times while maintaining product quality and safety.
• Configure robot work cells, end-of-arm tooling (EOAT), fixtures, positioners, conveyors, and peripheral equipment within the 3DEXPERIENCE environment.
• Perform robot reachability studies, singularity analysis, collision detection, and interference checks.
• Simulate robot motion, process sequences, and multi-robot coordination to validate manufacturing feasibility.
• Develop and validate robotic process logic, task sequencing, and operational workflows.
• Support virtual commissioning activities by integrating robot programs with PLC logic and manufacturing systems.
• Optimize robot utilization, motion efficiency, payload handling, and workstation layout.
• Generate robot program outputs compatible with OEM robot controllers (ABB, FANUC, KUKA, Yaskawa, etc.).
• Troubleshoot robot simulation issues and optimize existing offline programs.
• Maintain digital manufacturing models and ensure synchronization between engineering data and robot programs.
• Collaborate with Manufacturing Engineering, Automation, Controls, Industrial Design, Production, and Quality teams.
• Prepare technical documentation, simulation reports, robot program documentation, and work instructions.
• Support commissioning, production ramp-up, and continuous improvement initiatives.

Qualifications

Any Graduation / Diploma in Engineering / Aircraft Maintenance Engineering (AME), or an equivalent technical qualification is preferred.

Essential Skills

• Strong understanding of industrial robotics and automated manufacturing systems.
• Hands‑on experience with Dassault Systèmes DELMIA Robotics / 3DEXPERIENCE.
• Knowledge of robot kinematics, motion planning, and trajectory optimization.
• Experience in offline robot programming and robotic simulation.
• Understanding of robotic work cell design and manufacturing automation.
• Knowledge of robot calibration, Tool Center Point (TCP), user frames, and coordinate systems.
• Experience with robot path optimization, collision avoidance, and reachability analysis.
• Understanding robotic process planning for welding, fastening, drilling, painting, sealing, assembly, and material handling.
• Knowledge of robot controller architectures and program generation.
• Understanding of PLC interfaces and robot‑controller communication.
• Familiarity with manufacturing process planning and digital manufacturing workflows.

Desired Skills

• Dassault Systèmes 3DEXPERIENCE (DELMIA Robotics)
• Siemens Tecnomatix Process Simulate / ABB Robotstudio / Fanuc ROBOGUIDE / KUKA.Sim
• Delmia Process Engineering
• Proficiency in Microsoft Office Suite (MS Office)

• Experience in aerospace, automotive, or advanced manufacturing industries.
• Experience with offline robot programming and optimization.
• Understanding of PLC programming languages (IEC 61131-3: Ladder Logic, Function Block Diagram, Structured Text).
• Experience integrating robots with PLCs, HMIs, SCADA systems, and MES.

Experience

• Lead / Senior Manufacturing Engineer: 6–10 years of relevant experience
• Experience in the aerospace or aerostructure industry/offline robot programs background is an added advantage.

Benefits

• Collaborative working environment – We stand shoulder to shoulder with our clients and our peers, developing solutions that create a sustainable today and tomorrow.
• Continuous learning - Our Learning & Leadership Development team has established a world-class learning ecosystem that enables you to acquire and develop the right skills by delivering a suite of accredited training courses.
• Global organisation - We provide solutions to leading brands from various sectors, giving you the opportunity to work with top-tier companies providing impactful solutions to our customers’ customers.