Quality Inspector - Level II

Cummins Inc; India; On-site; INR 350,000 - 700,000; Full time

Job summary

Cummins Inc is seeking a Quality Inspector to ensure products meet technical specifications on the production line. The role involves verifying final product quality, inspecting components, and documenting non-conformities.

You will train others on measurement equipment, follow ISO 9001-2015 and ISO/IEC17025 standards, and support continuous improvement initiatives. Experience in line quality, gauge/standard lab equipment, and familiarity with SPC/MSA/PPAP are essential.

Qualifications

• Experience in Line Quality and gauge/standard lab equipment.
• Hands-on experience with line quality, gauges and surface finish testers.
• Knowledge of reading engineering drawings.
• Familiar with SPC, MSA and PPAP concepts.
• Ability to perform basic statistics and problem solving (7Step, 5S/Kaizen).

Responsibilities

• Reporting and monitoring rejection and rework PPM daily.
• Resolution of internal/external customer complaints.
• Conduct capability and R&R studies as planned.
• Maintain SPC charts for critical characteristics.
• Drive corrective and preventive actions on non-conformities.
• Coordinate PPAP documentation for new parts or changes.

Skills

Problem solving

Inspection equipment

SPC/MSA/PPAP

Quality troubleshooting

Manufacturing processes

Computer proficiency

Tools

Minitab

Job description

Job Summary:

Ensures products received or produced meet technical specifications. Works under moderate supervision.

Key Responsibilities:

• Verifies the final quality of products on the production line.
• Compares the physical characteristics of components, materials, equipment and products to technical specifications to identify defects.
• Separates products that do not have the desired technical specification, using basic and/or complex measurement techniques and equipment.
• Documents products that do not meet technical specifications using specified systems.
• Trains others in the use of measurement equipment, segregation of non-conforming product and documentation.
• Follows the norms and standards of quality defined by the Company.

Job Summary

• 1. Work experience in Line Quality & Gauge/standard laboratory.
• 2. Hands on experience on Line Quality & Gauge/ Standard lab Equipments. & surface Finish testers
• 3. Knowledge of manufacturing processes (preferably machining)
• 4. Knowledge of Process and Product Audit.
• 5. Knowledge & ability to read and understand components engineering drawing.
• 6. Knowledge of inspection on hand experience on basic inspection tools
• 7. Knowledge of basic Statistics SPC, R&R and experience in using software like Minitab etc.
• 8 . Lead seven step problem solving process and actively participate in six sigma activities
• 9. Ensure Zero Defect products and Processes. PPAP system knowledge.
• 10. Quality System Documentation as per ISO 9001-2015 and ISO/IEC17025 requirements.
• 11. Basic knowledge of calibration and calibration processes.
• 12. Final inspection of Machine Shop Parts in three Rotating Shift
• 13. Carrying In process Audit on Machine to ensure Quality at right first time
• 14. Ensure to identify the improvement avenues and work for improvement projects

Responsibilities

• 1. Reporting and Monitoring rejection and rework PPM on daily basis.
• 3. Resolution of Internal / External Customer Complaints.
• 4. Conduct Capability Studies and gauge R & R Studies as per Plan and Drive /Support for Capability improvement projects.
• 5. Maintain SPC charts for all Critical and Major Characteristics which are in Risk level III.
• 6. Completion of schedule audit as per plan & drive corrective / preventative actions on reported non-conformities.
• 7. Monitoring and reporting Supplier rejection PPM and coordinating with sourcing for Corrective / preventative actions
• 9. Coordination of PPAP documentation for any New Part introduction / Change in Current Part Process, Tooling etc.
• 10. Initiate Line stoppage and Q1 meeting for any Non Conformance / Customer complaint.
• 11. Implementation of New Ideas / Housekeeping through Kaizen and 5s.
• 12. Review Safety Risk Assessment with respect to Quality functions processes.
• 13. Timely Disposition of Non Conforming material and comply with system.

Skills / Competencies

• 1. Knowledge / Expertise in Problem solving tools like 7Step, Root Cause Analysis.
• 2. Knowledge of Various Inspection equipments / Processes.
• 3. Knowledge of SPC, MSA, PPAP
• 4. Manufacturing Quality Related troubleshooting skills,
• 5. Knowledge of various manufacturing process will be as added advantage.
• 6. Computer proficiency