Quality Inspector - Level II

Cummins India Limited; Pune District; On-site; INR 600,000 - 900,000; Full time

Benefits offered by this job

Relocation package

Job summary

Cummins Inc. on-site manufacturing quality role seeks a disciplined individual to ensure products on the production line meet technical specifications and traceability standards.

The candidate will perform final inspections and train teams on measurement equipment, segregation of non-conforming products, and proper documentation. Responsibilities include conducting capability studies, SPC/PPAP activities, and addressing non-conformances while driving continuous improvement through Kaizen and 5S.

Qualifications

• High school diploma or equivalent; regulatory considerations may apply.
• Experience in manufacturing quality, line inspection, and documentation.
• Knowledge of metrology, SPC/MSA, and PPAP processes.
• Familiarity with reading engineering drawings and using inspection tools.

Responsibilities

• Reporting and monitoring rejection and rework PPM daily.
• Resolving internal and external customer complaints.
• Conducting capability studies and gauge R&R per plan; support improvement projects.
• Maintaining SPC charts for critical/major characteristics and risk levels.
• Completing scheduled audits and driving corrective/preventive actions.
• Coordinating PPAP documentation for new parts or changes.
• Initiating line stoppages and Q1 meetings for non-conformances.
• Implementing Kaizen and 5S housekeeping initiatives.
• Reviewing safety risk assessments for quality processes.
• Timely disposition of non-conforming material and system compliance.

Skills

Problem solving

Inspection knowledge

SPC

MSA

PPAP

Root cause analysis

Calibration

Reading engineering drawings

Computer proficiency

Minitab

Education

High school diploma

Tools

Minitab

Job description

Job Summary

Ensures products received or produced meet technical specifications. Works under moderate supervision.

Key Responsibilities

• Verifies the final quality of products on the production line.
• Compares the physical characteristics of components, materials, equipment and products to technical specifications to identify defects.
• Separates products that do not have the desired technical specification, using basic and/or complex measurement techniques and equipment.
• Documents products that do not meet technical specifications using specified systems.
• Trains others in the use of measurement equipment, segregation of non-conforming product and documentation.
• Follows the norms and standards of quality defined by the Company.

Competencies

• Action oriented - Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.
• Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
• Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
• Customer focus - Building strong customer relationships and delivering customer-centric solutions.
• Decision quality - Making good and timely decisions that keep the organization moving forward.
• Manages conflict - Handling conflict situations effectively, with a minimum of noise.
• Resourcefulness - Securing and deploying resources effectively and efficiently.
• Measurement Science - Analyzes measurement processes throughout the relevant traceability chain to identify and quantify sources of measurement uncertainty relevant to the appropriate applied measurement science, “Metrology” e.g. Chemical, Dimensional, Electrical, Mechanical, Optical and Radiation and Physical.
• Quality Process Management - Proficient application of quality tools and methods (e.g. APQP, FMEA, PPAP, SPC, Capability studies, Process Audit, inspection, test, etc.) to ensure quality of products, processes and services.
• Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
• Laboratory Management - Leads technical resources while managing the business aspects of a laboratory using measure to control both the technical and business aspects of the organization and assuring the requirements of the appropriate certifications and/or accreditations are met.

Education, Licenses, Certifications

• High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.
• This position may require licensing for compliance with export controls or sanctions regulations.

Experience

Requires some work experience and intermediate level knowledge obtained through training or on-the-job experience.

Job Summary

• Work experience in Line Quality & Gauge/standard laboratory.
• Hands on experience on Line Quality & Gauge/ Standard lab Equipments. & surface Finish testers

• 8 . Lead seven step problem solving process and actively participate in six sigma activities

• Knowledge of manufacturing processes (preferably machining)
• Knowledge of Process and Product Audit.
• Knowledge & ability to read and understand components engineering drawing.
• Knowledge of inspection on hand experience on basic inspection tools
• Knowledge of basic Statistics SPC, R&R and experience in using software like Minitab etc.
• Ensure Zero Defect products and Processes. PPAP system knowledge.
• Quality System Documentation as per ISO 9001-2015 and ISO/IEC17025 requirements.
• Basic knowledge of calibration and calibration processes.
• Final inspection of Machine Shop Parts in three Rotating Shift
• Carrying In process Audit on Machine to ensure Quality at right first time
• Ensure to identify the improvement avenues and work for improvement projects

Responsibilities

• Reporting and Monitoring rejection and rework PPM on daily basis.
• Resolution of Internal / External Customer Complaints.
• Conduct Capability Studies and gauge R & R Studies as per Plan and Drive /Support for Capability improvement projects.
• Maintain SPC charts for all Critical and Major Characteristics which are in Risk level III.
• Completion of schedule audit as per plan & drive corrective / preventative actions on reported non-conformities.
• Monitoring and reporting Supplier rejection PPM and coordinating with sourcing for Corrective / preventative actions
• Coordination of PPAP documentation for any New Part introduction / Change in Current Part Process, Tooling etc.
• Initiate Line stoppage and Q1 meeting for any Non Conformance / Customer complaint.
• Implementation of New Ideas / Housekeeping through Kaizen and 5s.
• Review Safety Risk Assessment with respect to Quality functions processes.
• Timely Disposition of Non Conforming material and comply with system.

Skills / Competencies

• Knowledge / Expertise in Problem solving tools like 7Step, Root Cause Analysis.
• Knowledge of Various Inspection equipments / Processes.
• Knowledge of SPC, MSA, PPAP
• Manufacturing Quality Related troubleshooting skills,
• Knowledge of various manufacturing process will be as added advantage.
• Computer proficiency

Job Quality

Organization Cummins Inc.

Role Category On-site with Flexibility

Job Type Shop

ReqID 2435606

Relocation Package Yes

100% On-Site No