Quality Engineer - SS

Aqua Chill Systems; Chakan; On-site; INR 350,000 - 550,000; Full time

Job summary

Aqua Chill Systems seeks a QA/QC Inspector for SS 304/304L spool fabrication in Maharashtra. You will ensure incoming material quality, in-process weld QC, and final spool release, aligning with ASME/ASTM and project specs.

Responsibilities include coordinating NDT, compiling QC reports, and maintaining traceability and proper documentation throughout fabrication and dispatch. Must have Mechanical Engineering background and NDT Level II certification where applicable.

Qualifications

• Strong knowledge of SS 304/304L spool fabrication and welding QA/QC processes.
• Experience reading isometrics, weld maps, GA drawings and P&IDs.
• Ability to prepare comprehensive QC documentation and reports.

Responsibilities

• Inspect incoming SS 304/304L pipes, fittings, and consumables per MTC and specifications.
• Coordinate NDT activities (RT, PT, UT, MT) as per ITP and client requirements.
• Verify weld numbering, heat number mapping, and spool traceability.
• Prepare final QC reports, weld logs, NDT summaries, and spool release notes.
• Coordinate with client/third-party inspectors for final inspection and approval.

Skills

QA/QC Inspection

Welding QA/QC

NDT methods

Reading isometrics & P&IDs

Documentation & reporting

MS Office

Education

Diploma / BE / B.Tech in Mechanical Engineering

NDT Level II certification

Tools

MS Office (Excel/Word)

Job description

1. Job Purpose

To ensure the quality, compliance, and documentation of SS 304/304L pipe spool fabrication throughout all stagesmaterial receiving, in-process inspection, final QC, and dispatch QC—while meeting ASME/ASTM standards and project specifications.

2. Key Responsibilities

A. Incoming Material & Documentation QC

• Inspect and verify incoming SS 304/304L pipes, fittings, and consumables as per MTC and project specifications.
• Ensure proper material identification, heat number mapping, and traceability.
• Check dimensional accuracy, visual condition, and certification of materials.

B. In-Process Quality Control

• Conduct fit-up inspections for pipes, elbows, tees, reducers, and stub-ends.
• Verify alignment, root gaps, orientation, branch connections, and welding preparations.
• Monitor welding activities for compliance with approved WPS / PQR / Welder Qualification.
• Conduct Visual Testing (VT) for root pass, hot pass, and final weld beads.
• Ensure purge requirements are followed for SS 304 GTAW welding.
• Verify pickling and passivation procedures after welding and grinding.
• Coordinate NDT activities (RT, PT, UT, MT) as per ITP and client requirements.

C. Final QC & Spool Release

• Inspect finished spools for dimensional accuracy as per isometrics and spool drawings.
• Verify weld numbering, heat number mapping, and spool traceability.
• Prepare final QC reports, weld logs, NDT summaries, and spool release notes.
• Coordinate with client/third-party inspectors for final inspection and approval.
• Ensure spool cleanliness, proper end protection, and rust-free condition.

D. Dispatch QC Responsibilities

• Conduct final dimensional check before dispatch.
• Ensure spool marking, tagging, and identification as per packing list.
• Verify painting (if applicable), pickling/passivation status, and spool protection.
• Inspect packaging, handling, and loading to avoid transit damage.
• Prepare and verify dispatch documentation:
  • Spool release reports
  • Weld summary
  • MTCs
  • QC dossiers
  • Packing list
• Coordinate with dispatch/logistics for proper sequencing as per installation requirement.

E. QA Documentation Responsibilities

• Maintain welding records, welder performance records, and consumable control logs.
• Prepare and maintain:
  • ITPs
  • WPS/PQR documents
  • NCR & corrective action reports
  • NDT reports
  • Dossiers & final handover documentation
• Update spool status sheets and QC progress trackers.
• Ensure compliance with ASME B31.3, ASME Sec IX, ASTM standards, and project specifications.

F. Safety & Compliance

• Enforce safety practices during welding, grinding, handling, and pickling operations.
• Conduct toolbox talks with production & QC teams.
• Ensure proper storage and handling of stainless-steel materials and chemicals.

3. Required Skills & Competencies

• Strong knowledge of SS 304/304L spool fabrication and welding processes.
• Good understanding of WPS, PQR, NDT methods, and ASME/ASTM codes.
• Ability to read isometrics, weld maps, GA drawings, and P&IDs.
• Strong inspection, documentation, and reporting skills.
• Knowledge of dimensional tolerances, spool fit-up techniques, and purge systems.
• Good communication and coordination skills.
• Proficiency in MS Office (Excel/Word) .

4. Qualifications

• Diploma / BE / B.Tech in Mechanical Engineering or related field.
• 2–3 years’ experience in SS 304/304L pipe spool QC, fabrication, welding QA/QC, or dispatch QC.
• NDT Level II certification (RT/PT/UT/MT) preferred.

5. Added Advantages

• Experience in modular/skid fabrication or process piping.
• Knowledge of hydrotesting and pneumatic testing.
• Understanding of ASME Section IX welding requirements.