Process Engineering Manager

Mahindra And Mahindra Limited; Rudrapur; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Mahindra And Mahindra Limited is seeking a Manager - Process Engineering to drive quality in processes, plan changes, and manage Capex to improve PQCDS. The role involves implementing TPM initiatives, lean manufacturing, and continuous improvement in a manufacturing setting.

The ideal candidate holds a BE in Mechanical or Production with 5–8 years in manufacturing, including 3–4 years in process/production engineering, and demonstrates strong experience in PFMEA, SPC, Six Sigma, and QA/QMS

Qualifications

• Bachelor of Engineering in Mechanical or Production.
• 5–8 years in Manufacturing with 3–4 years in Process Engg./Mfg. Engg. would be preferred.

Responsibilities

• Quality assurance: build quality in processes via PFMEA, Mistake proofing, SPC, CAPA, etc.
• Process planning for changes in existing products and support productionisation of new products.
• Capex budgeting to improve PQCDS by equipment changes and technology.
• Monitor and control Capex from justification to commissioning and MOP achievement.
• Productivity improvement: manpower optimisation and capacity enhancement.
• Lead Lean manufacturing, lead time reduction, VAR improvement, TPM initiatives.
• Innovations and continuous improvement; problem solving.
• QMS adherence: PPAP, Process Mapping, Control Plan, SOPs.

Skills

PFMEA

SPC

Six Sigma

CRE

TPM

Quality Assurance

Process Planning

Lean Manufacturing

Education

B.E. Mechanical

B.E. Production

Job description

MANAGER -Process Engineering Responsibilities & Key Deliverables

Quality assurance - build Quality in processes through PFMEA, Mistake proofing, SPC, CAPA, etc for FTR, ETR and DCE Resolution of critical and chronic Quality issues. Process planning for changes in existing products (including CRE) and support productionisation of new products. Capex budgeting to improve PQCDS by replacement /addition of equipment with appropriate technology Monitor and control implementation of planned Capex from need justification till commissioning of equipment and MOP achievement. Productivity improvement - Manpower optimisation and capacity enhancement. Lean manufacturing Lead time reduction, VAR improvement. implementation of TPM initiatives. Innovations, Continuous improvement, Problem solving. TQM - Ensure adherence and improvement in Quality systems - PPAP, Process Mapping and Process flow, control Plan, SOP, etc. Cost saving through improvement projects Preferred Industries Manufacturing Manufacturing and Pr Manufacturing & Trad Education Qualification Bachelor of Engineering in Mechanical; Bachelor of Engineering in Production; Bachelor of Engineering General Experience 5 to 8 years in Manufacturing out of which 3 to 4 years in Process Engg. / Mfg. Engg. would be preferred Critical Experience System Generated Core Skills Quality Assurance (QA) Process Failure Mode Effects Analysis (PFMEA) Statistical Process Control (SPC) Six Sigma Process Planning Certified Reliability Engineer (CRE) Budgeting Installation & Commissioning Commissioning Productivity Improvement Capacity Enhancement Lean Manufacturing Continuous Process Improvement Total Productive Maintenance (TPM) Continuous Improvement Total Quality Management (TQM) Quality Management System (QMS) Production Part Approval Process (PPAP) Process Mapping Control Plan - Quality Management Cost Optimization System Generated Secondary Skills Experience Level Mid Level