Process Engineering Executive

Macrocosm Commercials; Jalgaon, Nashik District, Mumbai; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Macrocosm Commercials is seeking an Executive - Process Engineer (MES) to lead MES rollout across multiple plants in Mumbai, Nashik, Jalgaon and surrounding areas. You will gather requirements, configure modules, and drive go-live activities with a focus on traceability, OEE, and production reporting.

The role requires 2–6 years in MES or digital manufacturing, with hands-on experience in ERP integration (SAP/Oracle), PLC/SCADA interfaces and end-user training.

Qualifications

• 2-6 years of experience in MES implementation, manufacturing process engineering or digital manufacturing.
• Hands-on MES implementation, configuration, testing and support in a manufacturing setting.
• Experience integrating MES with ERP (SAP/Oracle), PLCs, SCADA, barcode/RFID and shop-floor systems.
• Knowledge of production processes, quality management, traceability, OEE and production reporting.

Responsibilities

• Implement and support MES solutions across manufacturing facilities.
• Gather requirements from Production, Quality, Planning, Maintenance, SCM and Warehouse teams.
• Configure MES modules: Production Execution, Work Order Management, Traceability, Quality Management, OEE, WIP Tracking and Downtime Monitoring.
• Coordinate MES integration with ERP (SAP/Oracle), PLCs, SCADA, barcode/RFID and shop-floor equipment.
• Conduct system testing, UAT, validation and go-live activities.
• Develop MES master data, process routing, workflows and user access.
• Provide post-implementation support, troubleshoot issues and coordinate with MES vendors.
• Monitor KPIs like OEE, machine utilization, cycle time, downtime and rejection trends.
• Support NPI by configuring manufacturing processes in MES.
• Prepare FRS, URS, SOPs, work instructions and implementation documentation.
• Train end users on MES functionality and drive adoption.
• Lead digital transformation, standardization and continuous improvement using MES and Industry 4.0.

Skills

MES

MES Implementation

ERP Integration

OEE Monitoring

WIP Tracking

Downtime Monitoring

SCADA/PLC Integration

SQL Fundamentals

Lean Manufacturing

Industry 4.0

Education

BE/BTech in Mechanical/Production/Industrial/Elec/Instrumentation/CS/IT/Mechatronics

MES / SAP Manufacturing / Lean / Industry 4.0 Certification

Tools

SAP/Oracle ERP

Power BI/Tableau

Job description

Job Description

Position: Executive - Process Engineer (Manufacturing Execution System - MES)

Department: Manufacturing Excellence / Digital Manufacturing

Location: Mumbai,Nashik, Jalgaon,Bengluru Maharashtra

Experience: 2-6 Years

• 2-6 years of experience in Manufacturing Execution System (MES) implementation, manufacturing process engineering, or digital manufacturing.
• Hands-on experience in implementing, configuring, testing, and supporting MES solutions in a manufacturing environment.
• Experience in integrating MES with ERP systems (SAP/Oracle), PLCs, SCADA, barcode/RFID, and shop-floor automation.
• Good understanding of production processes, quality management, traceability, work order management, OEE, and production reporting.
• Experience in User Acceptance Testing (UAT), process mapping, SOP preparation, and end-user training.
• Exposure to Industry 4.0, IIoT, Lean Manufacturing, and Smart Factory initiatives is preferred.

Qualification

• B.E./B.Tech in Mechanical, Production, Industrial, Electronics, Instrumentation, Computer Science, Information Technology, or Mechatronics Engineering.
• Certification in MES, SAP Manufacturing, Lean Manufacturing, or Industry 4.0 will be an added advantage.

Key Responsibilities

• Implement and support Manufacturing Execution System (MES) solutions across manufacturing facilities.
• Gather business requirements from Production, Quality, Planning, Maintenance, SCM, and Warehouse teams.
• Configure MES modules including Production Execution, Work Order Management, Traceability, Quality Management, OEE, WIP Tracking, and Downtime Monitoring.
• Coordinate MES integration with ERP (SAP/Oracle), PLCs, SCADA, barcode/RFID systems, and shop-floor equipment.
• Conduct system testing, User Acceptance Testing (UAT), validation, and production go-live activities.
• Develop and maintain MES master data, process routing, workflows, and user access.
• Provide post-implementation support, troubleshoot system issues, and coordinate with MES vendors for enhancements.
• Monitor manufacturing KPIs such as OEE, machine utilization, cycle time, downtime, production efficiency, and rejection trends.
• Support New Product Introduction (NPI) by configuring manufacturing processes within the MES environment.
• Prepare Functional Requirement Specifications (FRS), User Requirement Specifications (URS), SOPs, Work Instructions, and implementation documentation.
• Train end users on MES functionalities and ensure effective system adoption.
• Drive digital transformation, process standardization, and continuous improvement initiatives using MES and Industry 4.0 technologies.
• Coordinate with Production, Quality, IT, Automation, Maintenance, and R&D teams to ensure smooth implementation and continuous system improvement.

Technical Skills

• Manufacturing Execution System (MES)
• MES Implementation & Configuration
• ERP Integration (SAP/Oracle)
• Production Execution & Shop Floor Control
• Work Order Management
• Production Traceability & WIP Management
• OEE & Downtime Monitoring
• PLC & SCADA Integration
• Barcode/RFID Systems
• Manufacturing Process Mapping
• SQL (Basic Knowledge)
• Power BI/Tableau (Preferred)
• FRS, URS & UAT Documentation
• Lean Manufacturing & Industry 4.0
• Root Cause Analysis
• Microsoft Excel & PowerPoint

Preferred Industry

• Electrical Equipment & Switchgear Manufacturing
• Electronics Manufacturing Services (EMS)
• Automotive & Auto Components
• Industrial Automation
• Consumer Electronics
• Engineering & Capital Goods
• Smart Factory / Industry 4.0 Manufacturing
• FMCG or Pharmaceutical Manufacturing (MES-enabled environments)