Process Engineer

PAI Aim Solder; Waghodia; On-site; INR 600,000 - 900,000; Full time

Job summary

PAI-AIM SOLDER (INDIA) PVT. LTD. is seeking a Process Engineer (Process Control & Engineering) to monitor, control, and optimize manufacturing processes, ensuring safe, efficient production and quality compliance.

You will lead process control initiatives, perform RCA, support PPAP, and collaborate with Production, Quality, Maintenance, and Automation teams to improve OEE, yields, and cost efficiency.

Qualifications

• Bachelor's degree in Chemical, Mechanical, Production, Industrial, Electrical/Instrumentation Engineering, or related field.
• Experience in manufacturing/process engineering preferred.
• Knowledge of process control, troubleshooting, RCA, SPC, Lean Manufacturing, and process optimization.
• Good analytical, problem-solving, communication, and teamwork skills.

Responsibilities

• Monitor and control process parameters to ensure stable and consistent production.
• Optimize process conditions to improve productivity, quality, yield, and OEE.
• Identify and troubleshoot process deviations, failures, and production losses.
• Conduct Root Cause Analysis (RCA) and implement corrective and preventive actions.
• Develop and maintain SOPs, process specifications, control plans, and process documentation.
• Work with Production, Quality, Maintenance, and Automation teams to resolve process issues.
• Support PLC/DCS/SCADA, instrumentation, and process-control improvements where applicable.
• Identify opportunities for cost reduction, waste reduction, cycle-time improvement, and capacity enhancement.
• Support and Co-ordinate NPI/NPD Projects with focus on Process Management
• Analyze process data and trends to identify improvement opportunities.
• Participate in Lean, Six Sigma, Kaizen, 5S, and continuous-improvement activities.
• Ensure processes comply with quality, safety, environmental, and company requirements.
• Lead APQP activities from feasibility assessment through product/process launch, ensuring compliance with IATF 16949, VDA, and customer requirements.
• Evaluate manufacturing feasibility, capacity, tooling, equipment, manpower, and process risks to support successful program launches.
• Develop and maintain process documentation including Process Flow Diagrams (PFD), PFMEA, and Control Plans.
• Perform MSA, Gauge R&R, SPC, and process capability studies (Cp/Cpk) to ensure process stability and measurement system effectiveness.
• Coordinate production trials, process validation, line setup, and launch activities while monitoring process performance.
• Prepare and manage PPAP submissions, ensuring complete and accurate documentation as per customer requirements.
• Drive corrective and preventive actions to improve process capability, quality, and operational efficiency.
• Collaborate with cross-functional teams and suppliers to ensure process readiness, successful launches, and sustained production performance.

Skills

Process control

Troubleshooting

RCA

SPC

Lean Manufacturing

Process optimization

Education

Bachelor's degree in Chemical/Mechanical/Production/Industrial/Electrical/Instrumentation Engineering or related field

Job description

PAI-AIM SOLDER (INDIA) PVT. LTD.

Job Description Process Engineer (Process Control & Engineering)

Job Purpose

Responsible for monitoring, controlling, optimizing, and improving manufacturing processes to achieve safe, efficient, reliable, and cost-effective production while maintaining required quality standards.

Key Responsibilities

• Monitor and control process parameters to ensure stable and consistent production.
• Optimize process conditions to improve productivity, quality, yield, and OEE.
• Identify and troubleshoot process deviations, failures, and production losses.
• Conduct Root Cause Analysis (RCA) and implement corrective and preventive actions.
• Develop and maintain SOPs, process specifications, control plans, and process documentation.
• Work with Production, Quality, Maintenance, and Automation teams to resolve process issues.
• Support PLC/DCS/SCADA, instrumentation, and process-control improvements where applicable.
• Identify opportunities for cost reduction, waste reduction, cycle-time improvement, and capacity enhancement.
• Support new equipment installation, commissioning, process trials, and engineering improvement projects.
• Support and Co-ordinate NPI/NPD Projects with focus on Process Management
• Analyze process data and trends to identify improvement opportunities.
• Participate in Lean, Six Sigma, Kaizen, 5S, and continuous-improvement activities.
• Ensure processes comply with quality, safety, environmental, and company requirements.
• Lead APQP activities from feasibility assessment through product/process launch, ensuring compliance with IATF 16949, VDA, and customer requirements.
• Evaluate manufacturing feasibility, capacity, tooling, equipment, manpower, and process risks to support successful program launches.
• Develop and maintain process documentation including Process Flow Diagrams (PFD), PFMEA, and Control Plans.
• Perform MSA, Gauge R&R, SPC, and process capability studies (Cp/Cpk) to ensure process stability and measurement system effectiveness.
• Coordinate production trials, process validation, line setup, and launch activities while monitoring process performance.
• Prepare and manage PPAP submissions, ensuring complete and accurate documentation as per customer requirements.
• Drive corrective and preventive actions to improve process capability, quality, and operational efficiency.
• Collaborate with cross-functional teams and suppliers to ensure process readiness, successful launches, and sustained production performance.

Required Qualifications

• Bachelor's degree in Chemical, Mechanical, Production, Industrial, Electrical/Instrumentation Engineering, or related field.
• Experience in manufacturing/process engineering preferred.
• Knowledge of process control, troubleshooting, RCA, SPC, Lean Manufacturing, and process optimization.
• Good analytical, problem-solving, communication, and teamwork skills.

Key KPIs

• OEE and productivity improvement
• Process yields and quality
• Reduction in rejection/scrap
• Reduction in process deviations and downtime.