Plc Programmer

Profisolutions; Chennai; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Profisolutions is seeking an experienced Automation Engineer with strong Siemens PCS 7 DCS and TIA Portal expertise for pharma process automation. The role covers design, configuration, validation, commissioning, and lifecycle support in GMP environments, with focus on CFR 11 and EU Annex 11.

You'll work on PCS 7, WinCC, and PLC programming, collaborating with QA and Validation teams, with travel to client sites. Excellent knowledge of CSV, GAMP 5, and regulatory audits is essential.

Qualifications

• Experience with Siemens PCS 7 DCS and TIA Portal in pharma
• Knowledge of GMP, GAMP 5, 21 CFR Part 11 and EU GMP Annex 11
• Experience in validation lifecycle (CSV) including IQ/OQ/PQ

Responsibilities

• Design, configure, and maintain Siemens PCS 7 DCS systems for pharma processes
• Develop PLC logic using TIA Portal
• Configure PCS 7 CFC/SFC, phases, sequences, and interlocks aligned with pharma workflows
• Develop and maintain WinCC SCADA/HMI screens with pharma-compliant alarm management
• Participate in CSV activities in compliance with GAMP 5, 21 CFR Part 11, EU GMP Annex 11
• Interface automation systems with process equipment skids, clean utilities, MES/Historian; configure communication via Pronet/Probus/Modbus/OPC

Skills

Automation engineering

Pharma manufacturing

PLC programming

Education

BE / BTech / Diploma in Instrumentation

Tools

Siemens PCS 7 DCS

TIA Portal (S7-1200/S7-1500)

WinCC SCADA/HMI

PCS 7 CFC/SFC

Job description

Job Description

Automation Engineer Siemens PCS 7 & TIA Portal

Location

Bengaluru / Client Sites (as applicable)

Job Summary

We are looking for a skilled Automation Engineer with strong experience in Siemens

PCS 7 DCS and TIA Portal, specically within pharmaceutical manufacturing

environments. The role involves development, validation, commissioning, and lifecycle

support of automation systems while ensuring compliance with GMP, GAMP 5, and 21

CFR Part 11 requirements.

Key Responsibilities

Automation Engineering (Pharma Focus)

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Design, congure, and maintain Siemens PCS 7 DCS systems for pharma

processes such as:

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o

o

o

o

Weighing & dispensing

Granulation

Tablet compression

Coating

Clean utilities (PW, WFI, Pure Steam)

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Develop PLC logic using TIA Portal (S7-1200 / S7-1500).

Congure PCS 7 CFC/SFC, phases, sequences, and interlocks aligned with

pharma process workows.

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Develop and maintain WinCC SCADA / HMI screens with pharma-compliant

alarm management.

Validation & Compliance

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Participate in CSV (Computer System Validation) activities in compliance with:

o

o

o

GAMP 5

21 CFR Part 11

EU GMP Annex 11

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Prepare and execute validation documents:

o

o

o

URS, FS/FDS, HDS, SDS

IQ, OQ, PQ

Traceability Matrix (TM)

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Congure audit trails, User Management, Electronic Signatures, and security policies.

Support audits from regulatory authorities (USFDA, MHRA, WHO).

System Integration

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Interface automation systems with:

o

o

o

o

Process equipment skids

Clean utility systems

Weighing systems

MES / Historian systems

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Congure communication via Pronet, Probus, Modbus, OPC.

Integration with Batch systems (PCS 7 Batch / ISA-88 concepts).

Testing, Commissioning & Support

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Perform FAT, SAT, loop checking, and commissioning at plant sites.

Troubleshoot and optimize existing PCS 7 / PLC systems during production.

Support change control, deviation handling, and periodic reviews.

Soft Skills

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Strong documentation and validation mindset

Ability to work in regulated, audit-driven environments

Eective coordination with QA, Process, and Validation teams

Willingness to travel to pharma client sites

Education

BE / BTech / Diploma in:

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o

o

o

o

Instrumentation

Electrical

Electronics

Automation Engineering

What We Oer

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Opportunity to work on regulated, high-value pharma projects

Exposure to global validation standards

Long-term career growth in Life Sciences Automation

Competitive compensation and learning opportunities