Plant Quality Manager

Cyient

Bengaluru

On-site

INR 1,200,000 - 1,600,000

Full time

14 days+

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Benefits offered by this job

Health insurance

Professional development opportunities

Job summary

Cyient is looking for a Plant Quality Manager in Bengaluru to enhance quality systems across manufacturing for Aerospace and Defense. The role requires strong leadership, knowledge of aerospace standards, and a focus on compliance and improvement.

Candidates must have substantial experience in quality management and a background in machining processes. This position is vital for maintaining high-precision and compliant products through effective quality leadership.

Qualifications

1520 years of experience in Quality Management in Aerospace, Defense, or Precision Machining.
Strong expertise in machining processes and aerospace manufacturing.
Experience managing cross-functional teams in high-precision environments.

Responsibilities

Lead and manage QA and QC teams across machining and assembly.
Develop and maintain the Quality Management System.
Drive process improvements using statistical tools.

Skills

Aerospace Standards Knowledge

Lead Auditor Certification

Lean Six Sigma

Team Management

Education

Bachelors Degree in Mechanical, Aerospace, or related Engineering

Masters Degree

Tools

CMM

Minitab

Job description

Job Title: Plant Quality Manager Machining, Aerospace & Defense

Location: Bengaluru
Department: Quality
Reports To: Quality Head

Job Summary

The Plant Quality Manager is responsible for leading and enhancing all quality systems and processes across the manufacturing plant, ensuring consistent delivery of high-precision, compliant products for Aerospace & Defense applications. This role oversees end-to-end quality including supplier quality, in-process control, and final inspection across machining, special processes, and electro‑mechanical assemblies.

The position demands strong leadership, deep knowledge of aerospace standards, and a strategic approach to compliance, risk management, and continuous improvement to meet stringent regulatory and customer requirements.

Key Responsibilities

1. Quality Leadership & Management

Lead and manage Quality Assurance (QA) and Quality Control (QC) teams across machining and assembly operations.
Develop, implement, and sustain the Quality Management System (QMS) in compliance with AS9100, ISO 9001, and customer‑specific aerospace requirements.
Establish plant quality objectives, KPIs, and improvement roadmaps aligned with business and regulatory goals.
Foster a culture of quality, safety, traceability, and zero‑defect mindset across all functions.
Act as Management Representative for audits and certification bodies.

2. Product & Process Quality

Oversee quality across manufacturing operations:
- Machining: CNC turning, milling, grinding, precision machining of aerospace‑grade materials (Aluminum, Titanium, Inconel, etc.)
- Special Processes: Heat treatment, anodizing, plating, NDT (as applicable)
- Fabrication & Assembly: Sheet metal, mechanical assembly, and electro‑mechanical integration
Ensure implementation of PFMEA, Control Plans, Process Flow Diagrams, and Work Instructions.
Drive process capability improvements using SPC, Cp/Cpk studies, and statistical tools.
Ensure strict adherence to First Article Inspection (FAI) as per AS9102.
Lead root cause analysis and corrective action using 8D, 5 Why, DMAIC methodologies.

3. Supplier Quality & Incoming Inspection

Manage supplier quality systems and incoming inspection processes.
Qualify and develop suppliers in line with aerospace requirements including NADCAP (where applicable).
Conduct supplier audits, monitor performance, and drive corrective/preventive actions.
Oversee PPAP / APQP (as applicable) and supplier approval processes.

4. Customer Quality Management

Serve as primary interface for customer quality requirements, audits, and approvals.
Lead resolution of customer complaints and non‑conformances with timely corrective actions.
Support New Product Introduction (NPI) through quality planning, validation, and risk mitigation.
Ensure compliance with customer‑specific aerospace and defense standards.

5. Compliance & Regulatory Requirements

Ensure compliance with:
- AS9100 / ISO 9001
- AS9102 (FAI requirements)
- ITAR / EAR (if applicable)
- Customer and regulatory requirements for Aerospace & Defense
Maintain full traceability, documentation control, and configuration management.
Ensure calibration systems and MSA (Measurement System Analysis) are effective.

6. Continuous Improvement & Operational Excellence

Lead Lean Six Sigma initiatives to improve yield, reduce scrap/rework, and enhance process efficiency.
Utilize data analytics tools to drive decision‑making and performance improvements.
Implement best practices in quality engineering and digital quality systems.

Qualifications

Education

Bachelors Degree in Mechanical, Aerospace, Manufacturing, or related Engineering field
Masters Degree preferred

Experience

1520 years of experience in Quality Management within Aerospace, Defense, or Precision Machining industry
Strong expertise in machining processes and aerospace manufacturing standards
Proven experience in handling AS9100 audits, customer audits, and regulatory compliance
Experience managing cross‑functional teams in high‑mix, high‑precision environments

Technical Skills

Strong knowledge of:
- AS9100, AS9102, ISO 9001
- GD&T (Geometric Dimensioning & Tolerancing)
- FMEA, APQP, PPAP, SPC, MSA, 8D
Familiarity with special processes and aerospace materials
Hands‑on experience with inspection tools (CMM, surface testers, gauges)
Proficiency in ERP/MES systems and data analysis tools (Excel, Minitab, Power BI)

Soft Skills