Plant Manager Plastic Recycling

Sarthee Consultancy; Mumbai; On-site; INR 800,000 - 1,200,000; Full time

Job summary

Sarthee Consultancy is seeking a Plant Production Supervisor to optimize plastic recycling operations, strategize production planning and drive performance to meet customer requirements. You will lead continuous improvement of processes, manage safety, conduct risk assessments, coordinate with maintenance, safety, and process teams, and drive 5S/Kaizen initiatives while ensuring ISO9001/ISO14001 alignment.

Experience in waste management and plastics recycling is preferred; strong leadership,

Qualifications

• Experience in waste management and plastics recycling preferred.
• Ability to lead plant-wide safety initiatives and risk assessments.

Responsibilities

• Lead and drive continuous improvement of the production process to improve quality, quantity, efficiency and yield.
• Identify, minimize and resolve unsafe conditions and major risks with corrective actions.
• Carry out Root Cause Analysis of breakdowns and deviations and implement corrections.
• Coordinate with maintenance, safety, process, instrumentation, electrical teams to maintain safety standards.
• Maximise plant and utilities utilisation to meet volumes, quality and cost targets.
• Drive 5S, Kaizen, Poka Yoke and other operations excellence initiatives.
• Ensure compliance to ISO9001, ISO14001, ISO45001 and participate in audits.

Skills

Production optimization

Continuous improvement

Safety management

Root Cause Analysis

Team leadership

Job Safety Analysis

Kaizen / 5S

PSSR / HAZOP

ISO audits

Job description

Responsible for optimizing plant production to meet the customer requirements by strategizing & planning production activities for plastic recycling

Key Role & Responsibilities

• - Lead and drive continuous improvement of the production process to improve quality, quantity, efficiency and yield
• - Identify, minimize and resolve the unsafe condition, major risks by taking corrective action Inculcate Safety First attitude’ in everyone in the department and provide guidance to contract workman for Safety procedure & hazards
• - Identify the OHS (occupational Health & Safety) hazards and environmental aspects for activities within the plant and carry out risk assessment of the same also, ensure that Contract workers in plant follow proper Safety procedures
• - Carry out Root Cause Analysis of breakdowns & major deviations and make necessary corrections by reviewing process safety to achieve Zero Accidents & Zero Breakdown goal and conduct risk assessment for process and operation with Safety & process team
• - Comply with legal and statutory compliance requirement of State Pollution Control Board & Factory Act
• - Coordinate & follow-up with department like maintenance, safety, process, instrumentation, electrical etc. to maintain the safety standards of all the operative machinery and environment
• - Ensure the availability of raw materials/finished goods by maintaining the necessary communication with other in-house divisions, dispatch/marketing departments
• - Modify existing SOPs(Standard Operating Procedure) in case of change and abide by MOC(Management of Change) guidelines and add value by taking initiatives to continuously improve the process
• - Responsible to maximise utilisation of plants and utilities to meet and exceed the volumes, quality and cost effectiveness
• - Conduct Job Safety Analysis (JSA), monitor any deviation and take corrective measures to curtail risks
• - Manage and develop a team of operators, section-in-charge and engineers for smooth plant operations
• - Maintain & enforce excellent standards housekeeping Participate and provide inputs in PSSR(Pre Startup Safety Review), HAZOP, HIRA
• - Ensure the adherence to Zero Tolerance in Plant Handle & resolve customer complaints for any deviation in finished goods specifications
• - Manage the waste disposal as per statutory environmental compliance Focus on team building and skill development activities by provide the necessary training and guidance to the team, also provide them with on-the-job trainings
• - Coordinate with the projects team for new projects or any modifications in the existing setup
• -Drive the operation excellence initiatives such as 5S, Quality Circle, Kaizen, Poka Yoke etc. in the area of Productivity & Quality Management.
• -Ensure the compliance to ISO9001, ISO14001, ISO45001. Lead the audits as an auditee & ensure no major NC in the audits.
• - Experience of waste management and materials recovery sector, focusing on advanced plastic recycling will be added advantage