Plant Head ACC Bundle Manufacturing

Holtec Asia; Dahej; On-site; INR 3,500,000 - 5,500,000; Full time

Job summary

Holtec Asia is seeking a Plant Head for ACC Bundle Manufacturing in Dahej. The role requires leading the facility with accountability for Safety, Quality, Delivery and Cost (SQDC) and driving world-class manufacturing through lean systems, high OEE and disciplined execution.

The candidate should have 20 years in heavy engineering / ACC manufacturing, with at least 5 years in a senior leadership role managing large facilities.

Qualifications

• BE/B.Tech in Mechanical or Industrial Engineering is mandatory.
• 20 years of experience in heavy engineering / ACC/heat exchanger manufacturing.
• Minimum 5+ years in a senior leadership role managing large manufacturing facilities.

Responsibilities

• Lead complete ACC bundle manufacturing operations including tube making, finning, brazing, welding, fabrication, machining and assembly.
• Deliver superior performance on OEE, productivity, and cost optimization.
• Ensure adherence to quality standards, NDT requirements and customer specifications.
• Drive on-time delivery through robust planning and execution discipline.
• Champion Lean Manufacturing, 5S and continuous improvement culture.
• Build and lead high-performing teams including contract workforce management.
• Ensure compliance with EHS standards, regulations, and labor laws.

Skills

Leadership

Welding processes

Fabrication

Machining

Tube manufacturing

NDT methods

OEE improvement

Lean manufacturing

Cost optimization

Education

B.E./B.Tech – Mechanical or Industrial Engineering

Tools

NDT standards

Job description

Job Description

Position: Plant Head ACC Bundle Manufacturing

Location: Dahej-BharuchGujarat)
Business Unit: Heat Transfer / ACC Manufacturing

Job Summary

The Plant Head will lead Holtec’s ACC Bundle Manufacturing facility with full accountability for Safety, Quality, Delivery, and Cost (SQDC). The role demands strong techno-managerial leadership to drive world-class manufacturing practices, ensure compliance with global quality standards, and achieve operational excellence through lean systems, high OEE, and disciplined execution.

Key Responsibilities

• Lead complete ACC bundle manufacturing operations including tube making, finning, brazing, welding, fabrication, machining, and assembly
• Deliver superior performance on OEE, productivity, and cost optimization
• Ensure uncompromising adherence to quality standards, NDT requirements, and customer specifications
• Drive on-time delivery through robust planning and execution discipline
• Champion Lean Manufacturing, 5S, and continuous improvement culture
• Optimize plant resources—manpower, machinery, and materials for maximum efficiency
• Build and lead high-performing teams, including effective management of contract workforce
• Ensure full compliance with EHS standards, statutory regulations, and labor laws
• Partner cross-functionally to support project execution and business growth

Essential Qualification and Experience

• B.E. / B.Tech – Mechanical or Industrial Engineering (Mandatory)
• 20 years of experience in heavy engineering / heat exchanger / ACC manufacturing, Minimum 5+ years in a senior leadership role managing large manufacturing facilities
• Demonstrated success in leading large manufacturing operations with measurable business impact

Required Technical Skills

• Strong knowledge of:
  • Welding processes (GTAW, GMAW, SAW, etc.)
  • Brazing techniques
  • Fabrication and machining processes
  • Tube manufacturing processes
  • Non-Destructive Testing (NDT) methods
• Familiarity with quality standards, codes, and inspection procedures
• Expertise in OEE, productivity improvement, and cost optimization

Managerial & Functional Competencies

• Strong leadership and decision-making skills
• Effective manpower handling including contract labor management
• Good understanding of labor laws, statutory compliance, and industrial regulations
• Excellent planning, coordination, and problem-solving abilities
• Strong focus on safety, quality, and continuous improvement

Key performance indicator

• Full statutory compliance without any threat to company functioning
• High First Pass Yield and minimal rework
• On-Time Delivery with sustained improvement in OEE and throughput
• Consistent cost reduction and productivity gains
• Strong people metrics: engagement, retention, and capability building