PF Mechanical (Cement Mill)

UltraTech Cement; Maharashtra; On-site; INR 1,200,000 - 2,100,000; Full time

Job summary

UltraTech Cement’s Hotgi Cement Works is seeking a maintenance engineer to supervise mechanical maintenance across plant equipment, ensuring availability and adherence to cost and time plans. You will coordinate preventive and corrective activities, liaise with OEMs/consultants for issues, and drive safety and quality during maintenance in a 4.0 million tons/year grinding operation.

The role requires close supervision of plant activities, organization of maintenance programs, and alignment with

Qualifications

• Experience in supervising mechanical maintenance of large process plants.
• Ability to coordinate maintenance activities with internal teams and external OEM/AMC providers.
• Strong focus on safety and adherence to quality plans.

Responsibilities

• Supervise and coordinate preventive and corrective maintenance to maximize plant availability.
• Review weekly and major shutdown plans; analyze breakdowns and plan corrective actions.
• Coordinate with OEMs/Consultants for maintenance problems and arrange AMC for critical equipment.
• Ensure compliance with safety, quality, and cost control measures in maintenance work.

Job description

Job Purpose

Monitor the mechanical maintenance of Hotgi Cement Works as per the assigned schemes, as per the implementation & quality plan, coordinate for improvement jobs in the plant as and when required to meet budgeted cost and time.

Job Context & Major Challenges

Hotgi Cement Works Works is one of the model cement grinding plants with an installed capacity to produce 4.0 million tons of cement /annum, employing approximately 120 people. It manufactures a range of premium brand of cement and enjoys a reputation of giving value for money. Hotgi Cement Works has opted for the Best World Class Technology equipment right from its inception.

The plant consists of Cement Mills and packing plant with double packer facility. The plant operation is 24 hours/day and 345 days in a year.

Major Challenges

The position has to plan and organise mechanical maintenance of plant equipments and involves close supervision of plant operation and activities of mechanical related work associated. The job holder co-ordinates for plant maintenance and operation jobs.

Major Challenge

Observing safety of the machinery and employees while carrying out maintenance work in running plant.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Plant Availability

KRA1 1.Accountability : Plant Availability : Supervise and coordinate the maintenance activities for optimum plant availability as per the targets as per market requirement and satisfaction of both internal & external customer. Ensure implementation of preventive maintenance schedule.

• Review the weekly / major shutdown plans.
• Analyse major breakdowns and plan corrective actions.
• Interact with OEMs / Consultants for typical plant maintenance problems and AMC for critical equipments.
• Help to other sections as and when required.
• Meet regularly internal customers to take feed back & implement corrective action.
• To ensure availability to meet production target even after high power tariff stoppages for reducing power cost
• To monitor and review water management.

KRA2 Systems Implementation

Incorporate WCM,TQM, ISO,EMS requirements in fabrication/erection activity of allotted section to make it defect free, safe and cost effective. Improve the equipment efficiency through regular inspection and maintenance of equipments. Take precautions to arrest leakages, wastages of material. Implement 5S principles. Ensure doing job right first time.

KRA3 Cost Control

Monitor the cost of mechanical execution of allotted project to avoid cost over run. Avoid re-work. Optimise use of manpower and material for maintenance. Identify & use of surplus inventory available. Monitor cost with budget. Take corrective action.

KRA4 Quality Control

Monitor the quality of mechanical jobs of allotted project. Inspection of quality of maintenance. Witness inspection & testing of jobs performed by staff and contract labours.