PCT Engineer

Bayer Zydus Pharma; Vapi; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Bayer Zydus Pharma in Vapi, Gujarat, India, seeks an experienced PCT (Instrumentation) Engineer to manage instrumentation for plant operability, maintenance, investments, and compliance. The role requires planning and executing PCT maintenance projects within budget, while ensuring regulatory and internal policy adherence.

Interaction with vendors and updating instrumentation standards are key aspects. Ideal candidates hold a B.E.

Qualifications

• Bachelor's degree in Instrumentation/controls engineering and relevant experience in Process Control Technology (PCT).
• Experience with plant maintenance and project execution within a manufacturing setting.

Responsibilities

• Ensure PCT performance supports plant goals for capacity, operability and quality.
• Plan and execute PCT maintenance and investment projects within budget and timelines.
• Maintain compliance with local regulations and company policies in PCT.
• Create and review preventive maintenance schedules; adjust based on performance history.

Skills

Maintenance management

Project management

PCS concepts

Education

B.E. – Instrumentation Control Engineering

Tools

SAP

OneAPM

PM tools

Job description

Job Summary

The PCT (Instrumentation) Engineer is responsible for all instrumentation matters regarding plant operability, maintenance / reliability, investments, technology improvements, and technical compliance / integrity.

Responsibilities

• Assures that PCT performance supports plant performance goals related to capacity, operability / availability, economy, compliance, quality, safety, and environment.
• Has responsibility (technical, budget, timelines, compliance) for the planning and execution of PCT maintenance and investment projects in the Plant.
• Has up-to-date knowledge about relevant internal and external regulations; Assures compliance with local technical and legal rules and with Company policies in the field of PCT
• Is responsible for creating preventive maintenance schedules; Reviews and adjusts them based on plant performance, equipment failure history and available best practices.
• Has responsibility for identifying, evaluating, and developing PCT modifications and improvements in the Plant
• Is responsible to troubleshoot Process control system - DCS/SIS/PLC problems in the plant, modifies maintenance plans and triggers improvement projects to minimize PCS failures.
• Is responsible for creating and maintaining Plant technical documentation.
• Regular interaction with vendor, instruments manufacturer for updating the instrumentation standard.
• Ensuring all activities done as per schedule within specific budget
• Responsible for maintaining of minimum down time for equipment s from instrumentation.
• Performs preventive and predictive maintenance plans to complete tasks per schedule; Performs preventive and predictive maintenance plans to complete tasks per schedule; Completes the related corrective maintenance jobs during shift time; Uses and maintains all tools in properly condition.
• Manage all interfaces with other discipline.
• Prepares maintenance activity reports and submits to supervisor after finishing each activity.

Who You Are

• Must be B.E. - (Instrumentation Control) Engineering with minimum 5 to 7 Years of related work Experience in PCT.

• Emerson Delta V DCS experience should be required, Siemens PLC, SIS/ESD, iMCC, SIL, HAZOP, latest types of field, analyzers panel instrumentation, resources management
• Thorough understanding of PCS concepts / practices and good understanding of maintenance and project management
• Good knowledge of Engineering tools and software - SAP, OneAPM, PM tools, Analytical skill

Location: Vapi, Gujarat, India

Division: Crop Science