Mfg Process Improv Assoc Leader

PepsiCo Inc.; Nabipur; On-site; INR 1,500,000 - 2,200,000; Full time

Job summary

PepsiCo Inc. in Uttar Pradesh is seeking a seasoned TPM leader to drive manufacturing excellence and end-to-end productivity. You will lead TPM implementation, organize cross-functional teams, and partner with ENG and manufacturing to achieve AOP targets.

The role requires 8+ years in processes with TPM experience and strong analytical, presentation, and communication skills, plus a proven ability to influence shopfloor teams and drive Lean initiatives.

Qualifications

• Engineering graduate with 8+ years in process leadership within manufacturing.
• TPM experience of at least 5 years in a system-driven plant.
• Analytical, process-oriented with strong presentation and communication skills.
• Excellent shopfloor connect and persuasive influencing ability.

Responsibilities

• Lead TPM implementation in the plant and drive end-to-end productivity.
• Prepare master plan for TPM, standardize formats, and set targets.
• Organize plant project teams and coordinate steering committee meetings.
• Establish loss monitoring with PQCDSM targets and data feedback loops.
• Facilitate 5S and shop floor engagement across packaging and processes.
• Develop training modules on TPM concepts and JH activities.

Skills

Analytical skills

Process orientation

Presentation skills

Communication skills

Shopfloor connects

Persuasive / influencing ability

Education

Engineering degree (Tier-A institute)

Job description

Overview

• Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class efficiencies.
• Drive TPM culture .
• Act as facilitator for TPM activities .
• Drive lean manufacturing concept in factory
• Driving End2End productivity targets of factory by partnering with all functions
• Managing plant led productivity projects in Power Steering with scheduled frequency
• Deliver at least 1 Green Belt Six Sigma projects every year
• Mentor KL/GB projects
• Design and Lead Quarterly Manf. Excellence Engagement Programs.
• Engage with Region LSS and Manf. Excellence Leads and drive horizontal replication of BPTs
• Development/consolidations of plant Presentations
• Reduction of Scheduled and unscheduled downtimes as per AOP by partnering with respective functions such as ENG, Manufacturing
• Unlocking solutions to achieve plant P2P targets

Responsibilities

OPERATIONAL EXCELLENCE:

1. TPM Implementation in the plant

• Prepare Master plan for TPM implementation
• Develop and standardize the TPM formats for FLI
• Plan basic policy & target setting
• Organize the Plant Project teams
• Attend and coordinate the Steering committee meetings
• Work out plan to promote individual pillar
• Set targets for individual circle linked to pillar target
• Develop the JH circles for plant
• Support JH circles to meet the JH Master Plan

1. Establish Loss Monitoring system to set up plant benchmark based on key indices of PQCDSM

• Identify Losses based on 16 losses & Prepare PQCDSM targets for Plant
• Establish loss data monitoring system in plant
• Regular feedback to all pillar on targets vs. actual

1. Facilitate 5S activity in the plant

• Implement 5S in Packaging & Process
• Implement 5S in Process & Packaging
• Regular audit and feedback to all circles
• Internalizing the circle culture

1. Develop Training modules and promotion material on

• 5S
• JH Step 1,2,3
• Why- Why Analysis

1. Shop Floor Engagement:

• Training of new joinees
• Providing timely feedback to employees on the performance reviews
• Counselling of employees
• On the job training for enabling multiskilling.

Qualifications

• Any Engineering Graduate from Tier- A engineering institute with min 8 years experience into processes and leading the people; (Mech., Electrical, Electronics, Industrial, Instrumentation)
• Should have TPM experience of Min 5 years with a system process driven organization; only from Manufacturing set-up
• Analytical skills
• Process orientation
• Strong Presentation and communication skills
• Strong persuasive and influencing ability;
• Strong connect with Shopfloor teams