Mechanical Maintenance

ITC; Bhiwadi, Maluru; On-site; INR 800,000 - 1,600,000; Full time

Job summary

ITC is seeking a Maintenance/Engineering professional in Rajasthan to oversee techno-commercial feasibility and upgrades of plant equipment for new SKUs. You will ensure infrastructure readiness, health checks, and achieve safety, quality, and efficiency targets on the production line.

You will drive preventive/predictive maintenance, implement SOPs, conduct safety audits, and manage CAPEX-driven improvements to cut power, fuel, and water usage while reducing downtime and costs.

Qualifications

• Knowledge of basic equipment functions like cooling circuits, burners, blowers.
• Techniques for preventive and breakdown maintenance.
• Knowledge of safety procedures.
• Mechanical/electrical engineering understanding in an industrial context.

Responsibilities

• Provide inputs on techno-commercial feasibility of new equipments and machinery upgrades.
• Assess infrastructure requirements and equipment health for new product commercialization and maintenance.
• Ensure target availability rate of production line.
• Achieve targets: Safety, Quality, Line Efficiency, OEE, and Cost.
• Coordinate equipment changes for new SKU packaging during absence of Packaging executives.
• Execute Process Improvement Initiatives related to plant equipment.
• Provide inputs to resolve equipment-related market complaints and SOPs.
• Implement Preventive and Predictive Maintenance SOPs at plant level via training and audits.
• Conduct safety audits ensuring guards, cable routing, and proper grounding.
• Ensure 100% compliance to all equipment-related statutory compliances.
• Implement quality systems (ISO 9001, HACCP, 5S, SGA).
• Drive CAPEX projects to reduce power, fuel, water consumption and downtime.
• Prepare annual budget and achieve cost targets.
• Drive spare parts cost reductions through indigenization/ alternate vendors.
• Maintain optimum spare inventory in stores.

Skills

Equipment basics

Preventive maintenance

Safety procedures

Electrical & mechanical

Job description

Role & responsibilities

1. Provide inputs on techno-commercial feasibility of new equipments and machinery, upgradation and replacement of machinery as required

2. Assess infrastructure requirements and equipment health for new product commercialization and execute maintenance/upgradation activities as required

3. To ensure target availability rate of production line

4. To achieve key targets of Safety, Quality, Line Efficiency, OEE, and Cost.

5. Coordinate for equipment changes related to packaging of new SKU in absence of Packaging executives at the factory; Coordinate for of change-over of collators for new SKU

6. Process Improvement Initiatives: Execute Process Improvement Initiatives related to equipments at plant level

7. Provide inputs to resolve equipment related market complaints; Provide inputs to manufacturing team in case market complaint is related to system and process deviation; Provide inputs to manufacturing team to prepare equipment related SOPs;

8. Ensure Implementation of Preventive and Predictive Maintenance SOPs at plant level through training of team and periodic audits.

9. Conduct safety audit (covering provisioning of guards at critical stages, routing of cable to ensure non exposure, Double earthing of the equipment)

10. 100% compliance to all equipment related statutory compliances

11. Implementation of Quality systems e.g. ISO 9001, HACCP, 5S, SGA etc.

12. Capex execution and to drive improvement projects in bringing down power, fuel and water consumption, improve carbon and water footprints and reduce line downtimes.

13. To prepare annual budget and ensure cost targets are met.

14. Drive cost reduction of spare parts through indigenization/ alternate vendor development/ negotiations.

15. Maintain optimum spare inventory in the stores.

Job-related Skills:

1. Knowledge of basic equipment functions like cooling circuits, burner operations, blowers etc

2. Knowledge of equipment main. Techniques for preventive and breakdown

3. Knowledge of safety procedures

4. Knowledge of mechanical/ electrical engineering and industrial aspects of the same

Preferred candidate profile

Should have independently handled the Maintenance Function. Min 60% is required throughout acdemics.