Mechanical Design Engineer II

Generac; Ramban district; On-site; INR 800,000 - 1,200,000; Full time

Job summary

Generac is seeking a Mechanical Design Engineer to design mechanical test fixtures and tooling that support manufacturing test equipment for PCBAs, full-system EOL testing, reliability setups, and automated validation systems. You will create 3D models and drawings, work with vendors, and collaborate with cross-functional teams to ensure optimal fixture performance in high-volume production.

You will contribute to fixture reliability, safety, and maintainability, and help drive cost reductions

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• Proficiency in 3D CAD tools (SolidWorks, Creo, or equivalent).
• Experience with tolerance analysis and GD&T.
• Familiarity with high-volume manufacturing environments and supplier management.

Responsibilities

• Design mechanical test fixtures and tooling for manufacturing test equipment supporting PCBAs, full-system EOL testing, reliability setups, and automated validation testers.
• Develop fixture architectures that prioritize reliability, repeatability, maintainability, and operator safety in high-volume production environments.
• Create detailed 3D models, 2D drawings, BOMs, and assembly documentation using CAD tools.
• Generate RFQs and manage vendor engagement for mechanical fixture fabrication, balancing cost, quality, lead time, and long-term serviceability.
• Collaborate closely with test software, electrical design, manufacturing, and technician teams to ensure fixtures meet all functional and operational requirements.
• Support prototype builds, hands-on debug, and iterative improvement of fixtures during development and production ramp phases.
• Validate fixture designs through testing, tolerance analysis, and failure mode considerations to ensure long-term durability and uptime.
• Drive design improvements to reduce changeover time, simplify maintenance, and improve ergonomics and throughput.
• Support deployment of test fixtures to manufacturing sites and contract manufacturers, including on-site support as needed.
• Maintain thorough documentation for designs, revisions, and lessons learned in alignment with internal standards and best practices.
• Identify cost reduction opportunities through design simplification, part standardization, and supplier optimization.

Skills

3D CAD

Tolerance analysis

GD&T

Supplier management

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

Creo

Job description

This role focuses on designing the mechanical test fixtures and tooling that support manufacturing test equipment across PCBAs, full-system EOL testing, reliability test setups, and automated validation systems.

Qualifications

• Bachelor's degree in Mechanical Engineering or a related field


• Proficiency in 3D CAD tools (SolidWorks, Creo, or equivalent)


• Experience with tolerance analysis and GD&T


• Familiarity with high-volume manufacturing environments and supplier management

Key Responsibilities

• Design mechanical test fixtures and tooling for manufacturing test equipment supporting PCBAs, full-system EOL testing, reliability setups, and automated validation testers


• Develop fixture architectures that prioritize reliability, repeatability, maintainability, and operator safety in high-volume production environments


• Create detailed 3D models, 2D drawings, BOMs, and assembly documentation using CAD tools


• Generate RFQs and manage vendor engagement for mechanical fixture fabrication, balancing cost, quality, lead time, and long-term serviceability


• Collaborate closely with test software, electrical design, manufacturing, and technician teams to ensure fixtures meet all functional and operational requirements


• Support prototype builds, hands-on debug, and iterative improvement of fixtures during development and production ramp phases


• Validate fixture designs through testing, tolerance analysis, and failure mode considerations to ensure long-term durability and uptime


• Drive design improvements to reduce changeover time, simplify maintenance, and improve ergonomics and throughput


• Support deployment of test fixtures to manufacturing sites and contract manufacturers, including on-site support as needed


• Maintain thorough documentation for designs, revisions, and lessons learned in alignment with internal standards and best practices


• Identify cost reduction opportunities through design simplification, part standardization, and supplier optimization