Manufacturing Design Engineer @ Mumbai

Intellectual Capital Hr Consulting; Mumbai; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

US MNC in Mumbai seeks a Manufacturing Design Engineer to support India operations. You will design and develop assembly processes, jigs, fixtures and gauges for motors, gearboxes, and encoders, ensuring DFA and efficient handoffs to production.

You will collaborate with design teams, estimate capabilities for production volumes, and introduce new technologies to improve quality and throughput, aligning with ISO standards and business plans.

Qualifications

• BE in Mechanical/Production/Industrial Engineering with 5-6 years of relevant experience.
• Experience in design & development of assembly processes, jigs, fixtures and gauges for motors and gearboxes.
• Knowledge of DFA and design for manufacturing principles.
• Hands-on experience with 2D drawing (AutoCAD) and 3D modeling (Pro-E, SolidWorks) with GD&T.

Responsibilities

• Design & develop the Assembly process, Jigs, Fixtures & Gauges for new products (Motor, Gear box, Encoders).
• Work with Design Team to ensure DFA during design and map new manufacturing processes and equipment.
• Estimate capabilities and investment for production volumes and drive improvements.

Skills

Assembly process design

Problem solving

Cross-functional collaboration

Quality & process improvement

Education

BE in Mechanical/Production/Industrial Engineering

Tools

AutoCAD

Pro-E

SolidWorks

GD&T

Job description

US MNC : Manufacturing Design Engineer @ Andheri , Mumbai

Our US client is a leading, global manufacturer of Automation & Motion Control , Industrial Powertrain Solutions & Power Efficiency Solutions , used in commercial, industrial & residential settings. Headcount exceeds 30k+ associates:

One of the group companies , offers miniature motors to solve the precision motion needs of a spectrum of end markets, from medical devices to various industrial applications that save, improve & enhance lives.

They serve customers through breadth of innovative product technologies encompassing brushless DC, Brush DC, Canstack Motors, Disc Magnet Motors & Stepper Linear Actuators to optimize application performance.

Location

Andheri , Mumbai

Reports to

Manufacturing Design Manager

Summary

This position will support the Engineering team for the India business, one of the fastest growing segments.

Responsible to design & develop the new processes & procurement of new equipment needed for New Product development, to see that Engineering team improves its responsiveness in meeting customer requirements of Time & Quality through timely execution of projects.

Education & Experience

• B.E. (Mechanical / Production / Industrial Engineering) with minimum 5-6 years of relevant experience

Essential Duties & Responsibilities

• Design & develop the Assembly process, Jigs, Fixtures & Gauges for new products associated with Motor, Gear box & Encoders.
• Work closely with Design Team to ensure Design for Assembly (DFA) during Design process as well as for mapping new manufacturing processes & equipment.
• Estimate the required capabilities & investment for production volumes.
• Support manufacturing on critical to quality process projects to implement new technologies to improve existing equipment/processes for sustainable quality.
• Continuously track & improve Rolled throughput yield of first five production lots of New Products (>95%).
• Responsible for smooth transition of new products from proto to production stage.
• Responsible for implementing PPAP including Manufacturing Flow Charts, Standard Work, procedures, Route sheets, Control Plans & FMEAs as prescribed by ISO standards & Business System.
• Work with close partnership with Operations for executing the projects

Functional Competencies

• Knowledge & hands on experience In Assembly process design & development, Jigs & Fixtures Development, Process validation & problem solving & monitoring tools.
• Electric Motor assembly & Measurement equipment concept finalization, selection of suppliers & Procurement activities.
• Hands-on experience in 2D drawing (AutoCAD) & 3D modeling (Pro-E, Solid works) with GD&T , Jigs / Fixtures material selection.
• Experience with Lean Manufacturing methods &/or Six Sigma.
• In depth knowledge of using the Problem-solving tools (8D, DoE, C&E Diagram) to arrive at the sustainable solution.

Key Relationships

• Internal: Engineering, Manufacturing, Quality
• External: Vendors/Suppliers

Personal Trait / Profile

• Strong analytical & problem-solving ability
• Results orientation must deliver results & have sense of urgency to deliver tasks on time
• Ability to work with cross functional teams
• Passionate about change - lives by continuous improvement philosophy

Language Skills

Fluency in oral & written English communication