Manager - VES CDMM COE

Mahindra And Mahindra Ltd.; Chennai District; On-site; INR 4,000,000 - 6,500,000; Full time

Job summary

Mahindra & Mahindra Ltd. is seeking an experienced EOL Test Engineer to own end-of-line testing strategy and validation across automotive systems in Chennai.

You will translate specifications into robust coverage, integrate diverse hardware, and drive compliance with IATF 16949 and ISO 26262 standards. Role requires 8 years in automotive EOL testing, including ICT/FCT/EOL machine development and ≥3 years on EV HV systems.

Qualifications

• 8 years in automotive EOL testing including ICT/FCT/EOL machine development.
• ≥3 years on EV HV systems and experience with EOL stations.
• Strong knowledge of CAN/CAN-FD, LIN, Automotive Ethernet and DoIP.
• Familiarity with PFMEA, Control Plans and FAT/SAT readiness.

Responsibilities

• Define and own EOL test strategy, specifications, and system architecture.
• Develop and validate automated functional, electrical, diagnostic, and tests.
• Translate product specs into test coverage matrices and validation plans.
• Integrate PLCs, DAQ, fixtures, relays, load cards, and HIL into EOL setups.
• Lead commissioning, FAT/SAT validation, and ramp-up readiness activities.
• Mentor EOL engineers and coordinate with VES, ME, Quality, and suppliers.

Skills

EOL testing

CAN/CAN-FD

Electrical diagnostics

HV safety

LabVIEW

TestStand

Python

PLC programming

Iso/IEC standards

MES/SCADA/SQL

Education

BE/BTech/ME in Electrical/Electronics/Automotive/Mechatronics

Tools

NI LabVIEW

NI TestStand

Vector CANoe/CANalyzer

PLC programming tools

Job description

Select how often (in days) to receive an alert:

• Define and own EOL test strategy, specifications, and system architecture.
• Develop and validate automated functional, electrical, diagnostic, and communication tests.
• Translate product specifications into comprehensive test coverage matrices and validation plans.
• Integrate PLCs, DAQ modules, fixtures, relays, load cards, and HIL systems into EOL setups.
• Collaborate with machine builders on fixture design, ergonomics, safety, and automation-readiness.
• Ensure compliance with IATF 16949, ISO 26262, ASPICE, and internal manufacturing standards.
• Drive MES and traceability integration, ensuring VIN-wise data logging and analytics.
• Lead commissioning, FAT/SAT validation, industrialization, and ramp-up readiness activities.
• Troubleshoot complex electrical and electronic issues to support production uptime.
• Mentor EOL engineers/technicians and coordinate with VES, ME, Quality, and Supplier partners.

Experience

8 years in automotive EOL testing (including ≥5 years ICT/FCT/EOL machine development and ≥3 years on EV HV systems).

Industry Preferred

Automotive

Qualifications

Education & Experience

BE/BTech/ME in Electrical/Electronics/Automotive/Mechatronics. 8 years in automotive EOL testing (including ≥5 years ICT/FCT/EOL machine development and ≥3 years on EV HV systems).

KPIs & Targets

• First Pass Yield (FPY) for mature stations.
• Test Cycle Time & Throughput adherence.
• Coverage Metrics: ICT , Flying‑probe , MDA, FCT - Coverage to 100%
• Station OEE & Downtime linked to EOL.
• MES Traceability Compliance 100% VIN/serial genealogy.
• Timely readiness of test stations for new programs.

General Requirements

Required Skills & Tooling

• Automotive E/E systems: ECUs, sensors/actuators, diagnostics, HV safety practices.
• Communications: CAN/CAN‑FD, LIN, FlexRay, Automotive Ethernet, DoIP; UDS/ISO 14229.
• Software & Test Platforms: NI LabVIEW/TestStand, Python, PLC programming, Vector CANoe/CANalyzer.
• Manufacturing data systems: MES/SCADA/SQL, OPC‑UA/MQTT integration, traceability schemas.
• Quality methods: PFMEA, Control Plan, GR&R/MSA, Cp/CpK, FAT/SAT readiness.
• Fixtures & safety: Pogo‑pin/contact wear, ESD controls, HiPot/IR setups, guarding/interlocks.

Deliverables

• EOL Specification Pack (test scope, limits, methods, safety, data retention).
• Coverage Matrix & Validation Plan (ICT/FCT/Boundary‑scan/HIL).
• Station BOM & Fixture DFM/DfT.
• FAT/SAT Protocols & Reports; GR&R/MSA reports.
• MES Integration Artefacts (data models, dashboards/SPC).
• Ops Playbook (SOPs, troubleshooting trees, preventive maintenance).

Compliance & Standards

IATF 16949, ISO 26262, ASPICE; station safety per ISO 13849/IEC 62061; PLC per IEC 61131‑3; HV safety per ISO 6469; ESD/IPC standards as relevant.

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