Manager

Polmon Instruments Pvt Ltd; Hyderabad; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Polmon Instruments Pvt Ltd in Hyderabad is seeking a Manufacturing Engineer for the Heat Pumps Division. The role focuses on executing manufacturing and assembly for industrial chillers and heat pumps up to 500 kW, while driving process improvements and quality adherence.

Responsibilities include planning production, coordinating with vendors and design teams, and supporting proto-to-prod transfers as we ramp up new models.

Qualifications

• 3 to 10 years relevant experience, with practical manufacturing exposure.
• Manufacturing Engineers should be stronger in workshop processes, assembly, piping, testing, quality and production engineering.

Responsibilities

• Execute manufacturing and assembly activities for chillers and heat pumps up to 500 kW.
• Establish and improve processes, work instructions, methods, tooling and layouts.
• Support fabrication, piping, brazing, heat-exchanger and electrical assembly.
• Implement testing: pressure, leak, evacuation and refrigerant charging.
• Plan production: manpower, work orders, material availability and routing.
• Improve productivity, cycle time and overall production efficiency.
• Set up quality checkpoints to ensure first-time-right manufacturing.
• Coordinate with design on DFM/DFA and proto-to-prod transfers.
• Support pilot production, testing and ramp-up of new models.
• Coordinate with vendors for sheet metal, machining and heat exchangers.

Job description

Position : Engineer
Department : Heat Pumps Division, Manufacturing
Location : Hyderabad(Pashamylaram)

Experience

• 3 to 10 years relevant experience, with practical manufacturing exposure. Manufacturing Engineers should be stronger in workshop processes, assembly, piping, testing, quality and production engineering.

Key Skills

Job Description

• Execute manufacturing and assembly activities for industrial chillers, refrigeration systems and heat pumps up to approximately 500 kW.
• Establish and improve manufacturing processes, standard work instructions, production methods, tooling, fixtures and workstation layouts.
• Support fabrication, refrigeration piping, brazing/welding, heat-exchanger assembly, mechanical assembly, electrical integration, insulation and final assembly.
• Implement and maintain processes for pressure testing, leak testing, evacuation, refrigerant charging and functional/performance testing.
• Support production of industrial heat pumps up to approximately 500 kW, including high-temperature and hot-water applications.
• Plan and coordinate production activities, including manpower allocation, work orders, material availability, routing and assembly sequence.
• Improve productivity, cycle time, manpower utilization, manufacturing capacity, material flow and overall production efficiency.
• Establish quality checkpoints and ensure first-time-right manufacturing while reducing rework, rejection and material wastage.
• Coordinate with Design Engineering on DFM/DFA, prototype-to-production transfer, design changes and resolution of manufacturing issues.
• Support prototype assembly, pilot production, testing, validation and production ramp-up of new chiller and heat-pump models.
• Coordinate with vendors for sheet metal, fabrication, machining, heat exchangers, piping and other critical components.
• Maintain manufacturing documentation, work instructions, process standards, production records and revision control.
• Implement 5S, Lean Manufacturing, Kaizen and continuous-improvement initiatives across manufacturing operations.
• Establish and monitor manufacturing KPIs covering productivity, output, quality, rework, cycle time, delivery and cost.
• Work as a hands-on manufacturing engineering resource and continuously improve manufacturing efficiency, product quality, reliability and cost competitiveness.