Maintenance Technician

The Manipal Group; Navi Mumbai; On-site; INR 350,000 - 550,000; Full time

Job summary

The Manipal Group in Navi Mumbai is seeking a Maintenance Engineer to maximize TPM effectiveness, improve machine uptime, reliability, and speed through TPM implementations. You will manage preventive, predictive, and breakdown maintenance and coordinate with operations.

You will oversee spare parts management, maintenance records, safety and 5S, KPI tracking, and coordinate with innovation teams for design-out maintenance; strong analytical skills and vendor liaison required.

Qualifications

• Diploma or BE/B.Tech in Electronics or Electrical Engineering is required.
• Strong troubleshooting and analytical abilities.
• Experience with TPM, FMEA, and condition-based maintenance beneficial.

Responsibilities

• Plan, schedule, execute and monitor preventive maintenance programs.
• Ensure healthy condition of all equipment, machinery, utilities and assets.
• Perform breakdown analysis and track downtime components.
• Develop corrective time reduction strategies.
• Conduct predictive testing, inspections and condition-based maintenance.
• Supervise engineers/technicians and collect operator feedback.
• Post-maintenance testing and proactive upkeep.
• Understand machine lifecycles, trends and FMEA.
• Collaborate with innovation teams for design-out maintenance.

Skills

Troubleshooting

Preventive maintenance

Predictive maintenance

Breakdown maintenance

TPM knowledge

Vendor management

Work under pressure

Education

Diploma in Electronics & Communication Engineering

BE/B.Tech in Electronics/Electrical Engineering

Job description

Job Description

Maximizing the effectiveness of the Engineering and Technology Department towards achieving organizational objectives by improving machine uptime, reliability, and speed through implementation of Total Productive Maintenance (TPM) principles.

Skills Required

Key Responsibilities amp; Accountabilities

Total Productive Maintenance (TPM)

• Plan, schedule, execute, and monitor preventive maintenance programs
• Ensure healthy condition of all equipment, machinery, utilities, and assets
• Breakdown analysis and downtime component tracking
• Develop correction time reduction strategies
• Predictive testing, inspection, and condition-based maintenance
• Regular supervision of plant machinery and feedback collection from operators/production in-charges
• Post-maintenance testing and proactive maintenance
• Machine lifecycle understanding, trending, FMEA
• Collaboration with innovation teams for design-out maintenance

Effective Resource, Manpower amp; Facility Management

• Shift and workload management of engineers and technicians
• Inventory and cost control
• Checklist implementation and quality control initiatives
• Identify and elevate training needs of self and team

Spares amp; Consumables Management

• Identification and forecasting of spare parts
• Inventory analysis and inspection
• Indent tracking and spares approval
• Replacement and reconditioning of worn-out spares
• Vendor liaison and vendor development
• AMC follow-up and coordination with accounts, production, and procurement/logistics
• Escalation of critical challenges

Maintenance Record Management

• Track, analyze, and improve maintenance KPIs
• Daily/weekly reporting to management
• Maintain records of PM status, Kaizens, improvements, and issues faced

TQM amp; Safety

• 5S implementation
• Maintenance safety management
• Handling OEM-related safety and quality queries

Skills Required

• Strong troubleshooting and analytical skills
• Hands‑on experience in preventive, predictive, and breakdown maintenance
• Knowledge of TPM, FMEA, and condition-based maintenance
• Vendor management and spare parts optimization
• Ability to work under production pressure and align maintenance schedules

Technical/Functional Proficiency Required

• Acute understanding of production processes and equipment lifecycle management
• Ability to map failure modes and analyze recurring failure patterns
• Capability to recondition/indigenize problematic spares and parts
• Strong documentation, reporting, and KPI tracking skills
• Ability to guide technicians and enhance team capability

Educational Qualifications

Diploma / B.E. / B.Tech - Electronics & Communication Engineering, Electronics & Electrical Engineering

Experience Level (If applicable)

Approximately 2 to 5 years

Preferably from a manufacturing environment