Maintenance Engineer

Synnat Pharma; Hyderabad, Solapur; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Synnat Pharma is seeking a Maintenance Engineer to elevate the API manufacturing facility. The role involves hands-on maintenance across mechanical, electrical, and utility systems, with initial 3-4 months in Hyderabad before relocation to Solapur, Maharashtra.

You will collaborate with production teams to schedule maintenance with minimal disruption, perform RCA for failures, and ensure safety and regulatory compliance, including LOTO and cgmp standards.

Qualifications

• 3–7 years of experience in pharmaceutical API manufacturing maintenance.
• Hands-on knowledge of mechanical, electrical and utility systems.
• Solid understanding of cGMP and safety practices.

Responsibilities

• Develop and implement preventive and predictive maintenance for mechanical, electrical, and utility systems.
• Lead root cause analyses to prevent recurrence and improve OEE.
• Optimize maintenance schedules to minimize downtime and maximize production uptime.
• Oversee routine and breakdown maintenance ensuring timely resolution of issues.
• Manage spare parts inventory to support continuous operations.
• Coordinate with production to minimize disruption during maintenance.
• Inspect and monitor process equipment, pumps, motors, and electrical systems.
• Ensure safe operation with adherence to LOTO and internal SOPs.
• Lead training and mentorship for junior technicians and contractors.

Skills

Mechanical Maintenance

Electrical Maintenance

Utility Operations

Root Cause Analysis

Job description

Job Location: Initial 3 to 4 months in Hyderabad (Telangana), followed by relocation to Solapur (Maharashtra)

We are looking for a highly skilled Maintenance Engineer to elevate our API Manufacturing Facility at Synnat Pharma. If you possess hands‑on experience in pharmaceutical API manufacturing maintenance, specializing in Mechanical Maintenance, Electrical Maintenance, and Utility Operations, you're the talent we seek.

Experience Required: 3-7 years in pharmaceutical API manufacturing maintenance

Roles & Responsibilities:

Equipment Reliability and Maintenance Strategy

• 1. Develop and implement robust preventive and predictive maintenance programs for all mechanical, electrical, and utility systems.
• 2. Lead root cause analysis (RCA) for equipment failures to prevent recurrence and improve overall equipment effectiveness (OEE).
• 3. Optimize maintenance schedules and procedures to minimize downtime and maximize production uptime in the API manufacturing facility.
• 4. Oversee the execution of routine and breakdown maintenance activities, ensuring timely and efficient resolution of issues.
• 5. Manage spare parts inventory effectively to support continuous operations and critical equipment availability.

System Operations and Management

• 1. Coordinate with production teams to schedule maintenance activities that minimize disruption to manufacturing processes.
• 2. Implement energy conservation measures and optimize utility consumption across the facility.
• 3. Manage and troubleshoot instrumentation and control systems to ensure accurate process parameters.
• 4. Conduct regular inspections and performance monitoring of process equipment, pumps, motors, and electrical systems.
• 5. Ensure the smooth and efficient operation of critical utility systems, including boilers, HVAC, compressed air, and water treatment plants.

Compliance and Safety

• 1. Identify and mitigate potential safety hazards associated with equipment operation and maintenance tasks.
• 2. Participate in internal and external audits, providing necessary documentation and support related to maintenance operations.
• 3. Champion a strong safety culture within the maintenance team, ensuring adherence to all safety protocols and LOTO procedures.
• 4. Develop and maintain comprehensive documentation for all maintenance procedures, equipment history, and calibration records.
• 5. Ensure all maintenance activities strictly adhere to cGMP standards, regulatory guidelines, and internal SOPs.

Team Leadership and Development

• 1. Assist in the development and implementation of training programs for maintenance personnel.
• 2. Evaluate team performance and provide constructive feedback for continuous improvement.
• 3. Conduct training sessions on new equipment, maintenance techniques, and safety procedures.
• 4. Foster a collaborative environment within the maintenance team and with other departments.
• 5. Provide technical guidance and mentorship to junior maintenance technicians and contract staff.

Project Management and Continuous Improvement

• 1. Contribute to the development and revision of Standard Operating Procedures (SOPs) for maintenance tasks.
• 2. Prepare detailed reports on maintenance performance, equipment reliability, and cost analysis.
• 3. Collaborate with engineering and production teams on process improvements and equipment modifications.
• 4. Evaluate and recommend new technologies and maintenance practices to enhance operational efficiency.
• 5. Lead or participate in engineering projects related to equipment upgrades, installations, and facility expansions.