Lead Standardization & Internal Quality, A&C, Pam Talegaon, ACG Engineering

ACG World; Talegaon; On-site; INR 1,500,000 - 1,900,000; Full time

Job summary

ACG World in Talegaon, Maharashtra seeks a leader for Lead Standardization & Internal Quality in Automation & Control to drive governance, quality, and improvement across machine platforms. You will mentor engineers, align with Sales, Manufacturing, and Service, and ensure compliant engineering deliverables.

You will own change control, FAT/QA validation, and industry 4.0 initiatives, aiming to enhance reliability, performance and customer satisfaction within global standards.

Job description

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Lead Standardization & Internal Quality, A&C, Pam Talegaon, ACG Engineering

1. Standardization & Technical Governance

• Lead Automation & Control participation in Contract Review Meetings (CRM) to define and finalize project scope for execution.
• Review User Requirement Specifications (URS) received from Sales and provide techno-commercial feasibility assessment, risk evaluation, and compliance recommendations from the ACGE perspective.
• Ensure effective project handover to all Automation & Control sub-verticals by providing complete technical and commercial inputs for successful execution.
• Drive standardization of control systems, software architecture, electrical designs, and engineering practices across machine platforms.
  • Collaborate with the Master Team to provide technical feedback, machine data, and standardization inputs for continuous improvement of machine models.
  • Review and validate master machine designs, software standards, and engineering changes before implementation in operational projects.
  • Govern Master and Local Reference Change Control processes, ensuring proper documentation, approval, and implementation of engineering changes.
  • Coordinate collection and evaluation of site feedback and initiate change requests to ensure continuous improvement and maintenance of Master and Local References.

2. Internal Quality & Continuous Improvement

• Lead Standardization & Internal Quality initiatives to improve machine reliability, performance, compliance, and engineering efficiency.
• Drive root cause analysis (RCA), Corrective and Preventive Actions (CAPA), and continuous improvement initiatives to reduce internal and field quality issues.
• Actively participate in Gemba, CAPA, and Aftermarket review meetings to address recurring customer complaints and enhance machine performance.
• Identify and implement opportunities for cost optimization, value engineering, standardization, feature enhancement, and improved user experience.
• Monitor internal quality performance and ensure timely closure of quality observations and corrective actions.
• Develop and implement quality checkpoints, validation processes, and engineering best practices across Automation & Control activities.

3. Validation, Testing & Compliance

• Own the planning, execution, testing, validation, and documentation of Proof of Concept (POC) activities for new hardware, software, and technology introductions.
• Conduct validation and testing of master machine concepts and ensure successful deployment into standard machine platforms.
• Ensure functional testing and validation of machine software, including PLC, HMI, SCADA, and associated automation systems.
• Support and ensure successful Factory Acceptance Testing (FAT), including implementation of customer-specific FAT requirements and closure of observations.
• Ensure machine compliance with applicable international standards and regulatory requirements, including CE, UL, NR12, 21 CFR, and other relevant standards.
• Review technical solutions and ensure customization of control systems and software to meet customer-specific operational and regulatory requirements.

4. Digitalization & Industry 4.0

• Lead IIoT-related activities, including machine connectivity validation, tag list preparation, data verification, testing, and implementation.
• Support digitalization initiatives by validating machine data structures, communication protocols, and Industry 4.0 requirements.
• Coordinate with relevant stakeholders to ensure successful deployment of IIoT and smart manufacturing solutions across applicable machine platforms.

5. Cross-Functional Engineering Support

• Support the Hardware Lead in verification of process inputs, preparation of URS deviation reports, and execution of change control processes.
• Collaborate with Sales, Engineering, Manufacturing, Quality, Service, and Aftermarket teams to ensure alignment of technical requirements and quality objectives.
• Provide technical guidance and recommendations during project execution, validation activities, and customer-specific engineering requirements.

6. Team Leadership & Capability Development

• Lead, mentor, and develop engineers within the Standardization & Internal Quality team.
• Allocate responsibilities, monitor execution, and ensure timely completion of deliverables with required quality standards.
• Foster a culture of technical excellence, standardization, compliance, continuous learning, and customer focus.
• Support competency development of team members through coaching, technical reviews, and knowledge-sharing initiatives.

Internal Process Responsibilities

• Ensure preparation, review, approval, and maintenance of all automation and electrical documentation, including PLC validation reports, manuals, ITRs, test reports, and project records.
• Ensure adherence to ACGE guidelines, business processes, engineering standards, ISO requirements, and applicable statutory and regulatory requirements.
• Maintain effective version control, revision management, backup systems, and traceability of software, electrical designs, and machine files.
• Ensure timely review, resolution, and closure of QA, Inspection & Commissioning (I&C), FAT, and audit observations.
• Establish and monitor engineering quality KPIs and ensure compliance with defined departmental objectives.
• Drive standardization, process improvement, and knowledge management initiatives within the Automation & Control function.
• Ensure all engineering deliverables are completed in accordance with quality, safety, compliance, cost, and timeline commitments.