Lead - Production, Shirwal, ACG Capsules

ACG World; Satara; On-site; INR 600,000 - 800,000; Full time

Job summary

ACG is seeking a Production Shift In-charge for Capsules at Shirwal to lead the shift, coordinate line activities and ensure target achievement with quality compliance.

You will plan, schedule and monitor all shift operations across the hall, supervise operators, drive process parameters, ensure GMP, cGMP, and safety standards, and collaborate with QA, Engineering and materials teams to improve line performance.

Qualifications

• All-round mechanical knowledge and hands-on troubleshooting ability.
• Experience or familiarity with production machinery and process controls is preferred.
• Strong communication and coordination skills for shift-based operations.

Responsibilities

• Planning, scheduling, coordinating and staffing of shift activities to meet the production targets and achieve the desired quality.
• Shift In charge in particular will be responsible for managing all the above shift activities for the entire Hall/all machines.
• Monitoring and verifying all shift activities (Machine checking, IPQC, FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters).
• Implement Quality corrections to minimize defects and achieve targets.
• Ensure adherence to safety, c-GMP and regulatory standards.

Skills

Sound Mechanical Knowledge

Machine Maintenance

Troubleshooting

Communication Skills

Builder

Partner

Entrepreneur

Integrator

Education

Diploma or Degree inMechEngg

BE/B.TechMechanical / Printing

Job description

Position Title: Production Shift In-charge, Capsules

Organization Context

Position Title

Production Shift In-charge, Capsules

Grade

Employee Name:

M09

Department

Production

Location:

Shirwal

Reports To

Section Head

Reported By

Shift Operators

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

• Job Objective

• Planning, scheduling,coordinatingand staffing of shift activities to meet the production targets and achieve the desired quality.
• Shift In chargein particular willbe responsible for managing all the above shift activities for the entire Hall/all machines.
• Primary responsibilities

Strategic and planning

Functional

Core

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
• Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level)
• Checks andEnsuresthat the Viscosity norms are maintained whenever there is variation in weight & viscosity.
• SCADA monitoring for process parameters and take corrective actions in cases of deviation
• Daily shift Report generation and communication for shift performance(productivityetc.) tosupport HOD/Incharge for decision making.
• 100% SAP entries of Dips and Downtime for that shift
• First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
• Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters,cGMPand regulatory aspects
• Control excess and short productionin order tocontrol inventory & improve DAFOE/OTDIF. Calculate and communicate theleft overdip quantity of running batch to Gel room chemist for their planning.
• Ensure all the necessary Material for the shift is available
• Communication of quality status to entire team to maintain consistent quality
• Execute uncut camera/laser sensor teaching during colour change
• Shift handover and takeover
• Facing Observation audits in shifts
• Conduct daily shift opening meeting with team for shift planning
• Review of Shift documents
• Plan and give training to the Operators on GDP
• Ensure Associates are attending trained on GMP & DI Policy.
• Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms

Internal process

• Preparation of various reports.
• Monitor and review Multiskilling initiatives in order support Departmental goals.

People development

• Ensure proper manning and shift handling, shift activities.
• Effective training to the operators with evaluation for compliance.
• Effective manning to utilization of available sources.

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

• Key Result Areas

• AFOE
• OTDIF
• Key Interfaces

Internal Interfaces

External Interfaces

• Gelation
• Engineering
• PFD
• Vendors
• Customers
• ACG Persona

Builder

1

Sound Mechanical Knowledge

3

Partner

1

Machine Maintenance

3

Entrepreneur

1

Troubleshooting

3

Integrator

1

Communication Skills

3

• Educational and Experience Requirements

Minimum Requirement

Desired

Level of Education

• Diploma or Degree inMechEngg
• BE/B.TechMechanical / Printing

Experience

• 0-1 Years
• 2 Years