Lead - Engineering, Dahanu, ACG Capsules

ACG World; Dahanu; On-site; INR 350,000 - 480,000; Full time

Job summary

ACG World is seeking a lead electrical maintenance engineer to oversee in-plant electrical maintenance activities ensuring uninterrupted power supply and optimum plant uptime. You will plan and execute scheduled maintenance, support energy conservation projects, and coordinate with internal teams for capacity expansion and improvements.

The role emphasizes preventive maintenance, root-cause analysis, and strict adherence to electrical safety guidelines while maintaining thorough documentation

Responsibilities

• Lead in-plant electrical maintenance activities to ensure uninterrupted power supply and plant uptime.
• Plan, prepare and execute maintenance per schedule in coordination with user departments.
• Lead energy conservation projects to meet approved energy budget.
• Plan capacity expansion and other improvement projects to enhance facility performance.
• Conduct predictive/preventive maintenance and root-cause analysis for failures.
• Coordinate with consultants/SMEs for system designs and improvements.
• Maintain documentation, records and history cards; ensure SOP adherence and electrical safety.
• Submit energy budget trackers and monitoring reports to Plant and Central function.

Skills

CAPA

Root Cause Analysis

Energy Conservation

Electrical Safety

Preventive Maintenance

Maintenance Planning

Job description

Job Objective

Lead in-plant electrical maintenance activities in order to meet uninterrupted power supply

Plan, prepare & execute various maintenance as per schedule (in coordination with user departments) in order to ensure smooth functioning of electrical equipment and machineries

Plan and execute innovative projects to ensure energy conservation in order to meet the approved energy budget

Primary responsibilities

Functional

Core

2. Plan and execute capacity expansion and other improvement projects in the facility

• Ensure zero breakdown on account of electrical failures
• Ensure uninterrupted Power supply in HT/LT area by coordinating with State Transmission & Distribution Board
• Conduct condition monitoring of electrical equipment and carry out predictive/preventive maintenance by utilizing equipment/machine downtime
• Analyze parameters from available log books and data and accordingly prioritize actions for mitigation plan
• Conduct root cause analysis for repeated failures and implement CAPA
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Adhere to electrical safety guidelines at all times
• Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
• Coordinate with consultants/internal SMEs for designing systems wherever required
• Support other user functions in execution of their departmental projects
• Energy Conservation
• Ensure implementation of various energy saving projects to achieve budgeted ECR
• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
• Control Utilities downtime within planned limits.
• Prepare electrical maintenance schedule
• Execute maintenance as per schedule in coordination with user department, and ensure adherence to SOP and electrical safety guidelines
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Ensure proper documentation, update records and history cards
• Analyze repeated failures and implement CAPA
• Organization Development through systems
• Power Quality analysis and mitigation of harmonics(monitoring health parameters of equipment/components for their lifecycle analysis)
• Evaluate operational performance of electrical equipment / machineries and propose for energy efficient equipment/machineries, wherever required
• Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Carry out alternate vendor development & risk assessments in order to mitigate risk and adhere to compliance
• Ensure cost control wrt repair and maintenance in order to meet the approved budget

Internal Process

• Submit monthly energy budget tracker to Plant and Central function
• Submit daily & weekly monitoring report for energy consumption (ECR) to Plant and Central function
• Circulate PM compliance report on monthly basis to Plant and Central function

People Development

• Develop associates on multi skilling
• Provide on the job and classroom training to associates
• Key Result Areas
• Providing uninterrupted power supply to the manufacturing facility
• ECR Reduction
• Achieve budgeted energy cost
• Reduction in Downtime
• Implementation of RCA, PM & CAPA
• Compliance to statutory & regulatory norms