Lead Electromechanical Design

Solar Industries India Limited; Hyderabad; On-site; INR 2,500,000 - 3,800,000; Full time

Job summary

Solar Industries India Limited in Hyderabad is seeking an Electro-Mechanical Lead Engineer to architect and deliver precision linear and rotary actuators. You will guide a multidisciplinary team to optimize motor control, gearing, feedback, and packaging while meeting performance, reliability, and regulatory requirements.

You will lead design reviews, supervise integration and testing of subsystems, and drive environmental ruggedization, GD&T, and MIL-STD compliance, with a focus on delivering

Qualifications

• Minimum 9 years of work experience in electromechanical actuators or related fields.
• Experience in CAD software and simulation tools, with emphasis on actuator-level design.
• Experience in system-level integration of actuator (motor, gearbox, encoders, brakes, and sensors).
• Experience in design calculations, prototyping and testing of actuators.
• Proven track record in developing Defense or Aerospace products from scratch through to delivery.
• Knowledge of material selection and component selection for aerospace applications.
• Strong understanding of Limits, Fits, and ISO/ASME Y14.5 standards.
• Experience in Defense, UAVs, Robotics, Drones, or Gimbal Systems.
• Experience in DFM/DFA for CNC and 3D printing.

Responsibilities

• Lead the conceptualization and detailed design of electromechanical actuators, integrating motors, gearboxes, encoders, and control electronics.
• Oversee design reviews and ensure GD&T and MIL-STD compliance in drawings.
• Perform kinematic, dynamic, and thermal hand calculations and FE analysis to validate structural and electromagnetic integrity.
• Oversee physical integration of subsystems according to assembly drawings and clearance documents.
• Execute rigorous testing protocols for missile/UAV/robotic subsystems to validate performance against requirements.
• Prepare comprehensive Integration Documents, Assembly Checklists, and System-Level Work Logs.

Skills

Leadership

GD&T (ASME Y14.5)

Finite Element Analysis

Thermal management

Vibration isolation

Systems integration

Missile/UAV/Robotics testing

Problem solving

Team collaboration

Education

B.Tech/M.Tech in Mechanical/Robotics/Mechatronics

Tools

SolidWorks

Siemens NX

Creo

MATLAB/Simulink

ANSYS

Job description

Electro-Mechanical Lead Engineer will lead the architecture and execution of precision linear and rotary actuator & will guide a multidisciplinary team to optimize motor control, gear-trains, feedback mechanisms, and packaging, ensuring all hardware satisfies rigorous performance, reliability, and regulatory requirements & must be a proactive problem-solver eager to implement new technologies and maintain rigorous attention to detail in a knowledge-sharing environment.

Principal Accountabilities:

• Lead the conceptualization and detailed design of electromechanical actuators, integrating motors, gearboxes, ball/roller screws, encoders, and control electronics.

Structural Designing and analysis:

• Review 3D models and detailed 2D production drawings in SolidWorks.
• Ensure GD&T (ASME Y14.5) implemented in drawings to establish precise tolerances.
• Ensure design for Environmental Ruggedization (MIL-STD compliance), including thermal management and vibration isolation.
• Perform kinematic, dynamic, and thermal hand calculations, tolerance stack-ups, and finite element analysis (FEA) to validate structural and electromagnetic integrity.

Integration & Testing of Subsystems:

• Oversee the physical integration of subsystems according to assembly drawings and clearance documents.
• Perform Mass Balancing (static and dynamic) to optimize motor efficiency and stabilization.
• Execute rigorous testing protocols for missile/UAV/robotic subsystems to validate performance against mission requirements.

Designing Tools, Jigs & Fixture:

• Design custom Jigs, Fixtures, and specialized tools to streamline assembly and environmental testing processes.

Documentation:

• Prepare comprehensive Integration Documents, Assembly Checklists, and System-Level Work Logs.

Other Responsibilities:

• Maintain accurate clearance records and design history files for cross-functional stakeholders.
• Follow ups & take clearance from various stakeholders.
• Strong communication and teamwork skills

Educational Qualifications & Work Experience:

• Candidate should have B. Tech or M. Tech in Mechanical/Robotics/Mechatronics engineering or a related field.
• Minimum 9 years of work experience.
• Experience in CAD software (e.g., SolidWorks, Siemens NX, or Creo) and simulation tools (e.g., MATLAB/Simulink, ANSYS).
• Experience in system level integration of actuator (motor, gearbox, encoders, brakes, and sensors.
• Experience in design calculations, prototyping and testing of actuators.
• Proven track record in developing Defense or Aerospace products from scratch (NPD) through to delivery.
• knowledge of material selection (Aerospace alloys, composites) and component selection (motors, bearings, sliprings, encoders).
• Strong understanding of Limits, Fits, and ISO/ASME Y14.5 standards.
• Previous experience in Defense, UAVs, Robotics, Drones, or Gimbal Systems.
• Experience in DFM/DFA (Design for Manufacturing/Assembly) for CNC and 3D printing.