Lead Aero Design engineer

Quest Global; Bengaluru; On-site; INR 1,200,000 - 1,900,000; Full time

Job summary

Quest Global in Bengaluru is seeking a senior design engineer to lead aero engine component design and validation across the product lifecycle. You will develop 3D models and drawings, perform analyses, and ensure manufacturability with DFMA principles. You will collaborate with cross-functional teams and mentor juniors.

We value experience in regulatory compliance, GD&T, and advanced materials, with a proven track record in delivering robust, cost-effective solutions for aerospace applications.

Qualifications

• 6+ years of hands-on design experience in aero engine components.
• Experience with CAD and manufacturing integration.
• Understanding of regulatory and quality standards in aviation.

Responsibilities

• Lead conceptualize, design and development efforts for gas turbine engine components.
• Develop and validate 3D CAD models, 2D drawings, and design docs.
• Perform thermal and structural analyses (FEA) to predict performance.
• Collaborate with production for DFMA and ensure manufacturability.
• Guide design tollgate reviews (CDR, PDR, DDR, CTH).
• Mentor junior engineers and drive design-for-cost initiatives.

Skills

Aero engine design

Mechanical design

GD&T

Thermal analysis

Team leadership

Education

Graduate/Post-Graduate in Mechanical / Aerospace Engineering

Tools

UG NX

SolidWorks

FEA

Job description

Job Requirements

At Quest Global, it’s not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.

Job Requirements

At Quest Global, it’s not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.

Key Responsibilities

• Experience in Regulatory Compliance to ensure designs meet strict safety and certification standards from aviation authorities.
• Lead conceptualize, design and development efforts for Gas Turbine engines components from fit form and assembly perspective
• Develop and validate 3D CAD models, 2D Engineering Drawings, and design documentation
• Experience in Analysis & Simulation. Model 3D geometry, perform complex thermal, and structural analysis (FEA) to predict component performance, repeatability and reliability.
• Better understanding on Drawings, G&T, FE Analysis [2D/3D, Modal] best practices, Mission profile, Fatigue Life calculation method [LCF and HCF]
• Experience in understanding, evaluating, and validation of CFR requirements.
• Collaborate with production teams to ensure components are producible, designing for manufacturing and assembly (DFMA).
• Lead the team effort to complete all the design tollgate review [CDR, PDR, DDR, CTH etc]
• Participate in engine testing, data analysis, and troubleshoot issues to validate performance as a part of Testing & Validation effort
• Experience in Change in Design (CID) documents creation, evaluation and approval.
• Basic awareness of the metallurgical composition of raw materials and the associated manufacturing processes.
• Analyze variations to engineering drawing specifications which may affect part fit, form, and function. This analysis will include performing tolerance stack up analysis, stress analysis, metallurgical issues, NDT, and heat transfer analysis etc.
• Collaborate seamlessly with cross-functional teams:
• Stress and Thermal Analysis for design feasibility and durability
• Manufacturing Engineering for process compatibility
• Material Science for optimal selection and application of advanced alloys/composites
• Identify customer pain points and transform them to offload opportunities
• Drive design-to-cost initiatives—analyze and assess component and system-level cost structures to ensure economic viability.
• Guide design reviews and technical decision-making with clarity and precision.
• Mentor junior engineers and foster a culture of design excellence and continuous learning.

We are known for our extraordinary people who make the impossible possible every day. Questians are driven by hunger, humility, and aspiration. We believe that our company culture is the key to our ability to make a true difference in every industry we reach. Our teams regularly invest time and dedicated effort into internal culture work, ensuring that all voices are heard.

We wholeheartedly believe in the diversity of thought that comes with fostering a culture rooted in respect, where everyone belongs, is valued, and feels inspired to share their ideas. We know embracing our unique differences makes us better, and that solving the worlds hardest engineering problems requires diverse ideas, perspectives, and backgrounds. We shine the brightest when we tap into the many dimensions that thrive across over 21,000 difference-makers in our workplace.

Work Experience

Design cycle experience: Do RRCA and Identify the cause of the problem, Define objective of the task based in the root cause, List the activities for substantiation plan (WRT Design, Analysis, Manufacturing, maintenance …), Perform Design activities, Delegate the other activities to respective leads, Verify and validate the results WRT objective, Consolidate the final report for approval

Key Competencies

• Design of aero engine components, specifically LPT Module and HPC module components.
• Collaborates cross-functionally with global teams in Analysis, materials, and systems engineering to ensure design/repair feasibility and industrialization.
• Understand the Intellectual Property Rights of the components. Should be able to appreciate and respect the patents of components, features, production process and geography. domain wise and geography
• Able to understand and interpret part drawing and manufacturing drawings. Able to understand and read Bill Of Materials.
• Prepares and delivers technical presentations to internal and external stakeholders, including leadership teams.
• Ensures thorough documentation and compliance with engineering policies, export control, and IP standards.
• Promote open communication and knowledge-sharing across teams, supporting continuous improvement.
• Understanding in interpretation & application of GD & T
• Understanding high-end manufacturing equipment and processes (i.e., castings, metal cutting, turning, coatings, milling, EDM, welding, sheet metal/composite forming and joining, metal tube bending, castings, metal cutting, turning, coatings, milling, EDM, welding)
• Proficiency of the MS Office Suite with good writing skills

Competencies And Soft Skills

• Team player
• Effective Time management.
• Ability to Management team members by effective delegation and reviews.
• Open Minded with objective thinking
• Quick learner with good communication skills
• Self-motivated and a self-starter

Education & Professional Qualification

• Graduate/ Post-Graduate in Mechanical / Industrial / Aerospace Engineering
• 6+ years of Hands experience on Design fundamentals, design Assessment and Manufacturing Engineering
• Working experience with Aero engine components OEMs will be preferred.
• Exposure to Quality Management Systems

Computer/SW Skills

• MS Office tools: MS Excel, MS Word, MS PowerPoint
• CAD tools: UG Nx, Solid works