Instrumentation Engineer

Deccan Fine Chemicals; Tuni; On-site; INR 400,000 - 700,000; Full time

Job summary

Deccan Fine Chemicals in India is seeking a skilled Instrumentation Engineer to maintain and calibrate process control systems. You will manage SAP calibration workflows, back up control configurations, and ensure safe operation of instrumentation across shifts.

You will drive preventive maintenance plans, coordinate with cross-functional teams, implement improvements, and maintain documentation and spare inventories as per policy.

Responsibilities

• Follow PPE safety requirements and general safety practices across work permits.
• Report incidents immediately with accurate details.
• Understand and follow safety requirements within work area to identify and mitigate hazards.
• Maintenance of control systems; ensure backups and user management in SAP as per schedules.
• Suggest and implement new areas of automation.
• Prepare Calibration master list and Annual Calibrations schedule; update in SAP.
• Execute calibrations in SAP per calibration policy and SOPs.
• Monitor breakdown trends; coordinate timely handover of equipment.
• Ensure minimum spare inventory for day-to-day maintenance activity.
• Prepare Annual Preventive Maintenance plan with cross-functional consultation.
• Follow safety norms and company policies on site.

Job description

Role & responsibilities

1. 1. Follows basic safety [PPE adherence, Machine guarding, Fire safety, Electrical Safety, etc.] requirements of various work permits
2. 2. Reports incidents immediately with accurate details
3. 3. Understands & follows safety requirements within work area to identify and escape potential hazards.
4. 4. Participates in maintenance of the control systems and ensure the frequent backups are available and updating of the user management as per schedules
5. 5. Suggests and implement new areas of automation
6. 6. Prepares the Calibrations master list and Annual Calibrations schedule and update the same in SAP
7. 7. Ensures the Execution of the calibrations through SAP as per calibration policy and related Instrument calibration SOPs
8. 8. Monitors and analyses breakdown trends and coordinates for timely handover of equipment.
9. 9. Ensures availability of minimum spares inventory for smooth functioning of day-to-day maintenance activities
10. 10. Prepares the Annual Preventive maintenance plan with consultation 11. To follow safety norms and adhere with company policy.
11. 12. To follow the Quality Policy & Contamination prevention policy of the company
12. 13. Implements PM activities and ensure compliance with annual schedule
13. 14. Coordinates small modifications and equipment replacements with the user.
14. 15. Adheres to requirements as per written procedures.
15. 16. Builds relationship with team members and encourages them to collaborate proactively by sharing knowledge and experiences.
16. 17. Continuously attends trainings and acquires new skills related to different concepts of engineering & applies it to work.
17. 18. Identifies areas to improve installation/ maintenance/ repair/ calibration, etc. process to reduce breakdown time
18. 19. Demonstrates complete ownership of end-result of installation/ maintenance/ repair/ calibration, etc. of manufacturing systems
19. 20. Preparation of BOQ of Instruments as per the P&ID.
20. 21. Preparation of cable schedule and I/O assignment.
21. 22. Installation and commissioning of process instruments.
22. 23. Installation and commissioning of Control system including the I/O panels. Look checking, startup of the process instruments and Automation systems.
23. 24. Maintenance and troubleshooting of Automation systems like Distributed control system, Programmable logic controllers, SCADA and HMI etc.
24. 25. Develop and maintain the best engineering standards and design best practices.
25. 26. Adherence to site safety and Quality policies and procedures.
26. 27. Handling of shifts independently.
27. 28. Collaborates with other engineers to develop accurate, efficient equipment and instrumentation in accordance with safety and usability standards and user expectations. 29. Collaboration with cross functional team to rectify the day to day maintenance issues.
28. 29. Acts as project engineer for design, prototype fabrication, and manufacturing development.
29. 30. Drafts technical manuals for instrumentation.
30. 31. Coordinate with contractors for execution of the projects.
31. 32. Stop the unsafe activities.
32. 33. Attend the running, breakdown & shutdown instrumentation works.
33. 34. For maintaining and updating the department records. For maintaining up to date spare inventory details.