Head QA/QC (Mechanical) Heat Exchanger

BGR Energy Systems; Chennai; Sur place; INR 3 000 000 - 5 200 000; Plein temps

Avantages offerts par ce poste

Best in Industry

Résumé du poste

BGR Energy Systems Limited is seeking a Head QA/QC (Mechanical) for its Heat Exchanger Division in Ponneri. The role requires 15-30 years of experience in heat exchangers, pressure vessels, and related equipment, with leadership responsibility over QA/QC processes and compliance to international codes and customer specs.

The incumbent will drive QMS, quality planning, supplier and site inspections, NDT, welding quality, audits, and continuous improvement across manufacturing lifecycles.

Qualifications

• 15-30 years of QA/QC experience in manufacturing.
• Minimum 10 years in a leadership role.
• Extensive experience in Shell & Tube Heat Exchangers, Pressure Vessels, Columns, Reactors, Static Equipment.
• Exposure to international projects in Oil & Gas, Petrochemical, Refinery, Energy, and Process Industries.

Responsabilités

• Lead and manage the QA/QC department for Heat Exchanger and Static Equipment manufacturing.
• Establish quality objectives, procedures, inspection plans, and quality standards.
• Develop and implement continuous quality improvement initiatives.
• Ensure compliance with customer, regulatory, and project-specific requirements.
• Develop and maintain Quality Management Systems (QMS).
• Ensure compliance with ASME Section VIII, ASME Section IX, TEMA Standards, ASTM Standards, ISO 9001, PED (preferred).
• Review Quality Plans, Inspection & Test Plans (ITP), Manufacturing Quality Plans (MQP), and Procedures.
• Monitor incoming material inspection, in-process inspection, and final product inspections.
• Review dimensional inspection reports and manufacturing records.
• Ensure compliance of fabrication and welding activities with approved procedures.
• Monitor hydrotesting, pneumatic testing, and performance testing activities.
• Approve and review WPS, PQR, WPQ/WQT; ensure welder qualification and certification compliance.
• Monitor welding quality and drive defect reduction initiatives.
• Manage and review RT, UT, PT, MT, PMI, Ferrite Testing, Hardness Testing; coordinate with third-party inspectors.
• Lead customer inspections and quality audits; coordinate with clients, consultants, TPI agencies, and certification bodies.
• Address customer concerns and implement root cause analysis and corrective/preventive actions.
• Lead, mentor, and develop QA/QC engineers, inspectors, and welding engineers.

Connaissances

QA/QC leadership

ASME

TEMA

Welding quality

NDT

Material inspection

Customer audits

Project quality management

ISO 9001

PED (preferred)

WPS/PQR/WPQ/WQT

Welder qualification compliance

Hydro testing

Root cause analysis

Description du poste

Role & responsibilities

Job Description Head QA/QC (Mechanical) Heat Exchanger Division

Position: Head QA/QC (Mechanical)
Experience: 15-30 Years
Industry: Heat Exchanger Manufacturing / Pressure Vessel / Process Equipment / Heavy Engineering
Location: Ponneri
Department: Quality Assurance & Quality Control
Reporting To: Director Operations / COO / Plant Head

Job Summary

We are seeking an experienced Head QA/QC (Mechanical) with 15-30 years of experience in Heat Exchanger Manufacturing, Pressure Vessels, and Process Equipment. The incumbent will be responsible for leading the Quality Assurance and Quality Control functions, ensuring compliance with international codes, customer specifications, statutory requirements, and quality management systems throughout the manufacturing lifecycle.

The ideal candidate should possess strong expertise in ASME, TEMA, Welding Quality, NDT, Material Inspection, Customer Audits, and Project Quality Management.

Key Responsibilities

Quality Leadership

• Lead and manage the QA/QC department for Heat Exchanger and Static Equipment manufacturing.
• Establish quality objectives, procedures, inspection plans, and quality standards.
• Develop and implement continuous quality improvement initiatives.
• Ensure effective compliance with customer, regulatory, and project-specific requirements.

Quality Assurance

• Develop and maintain Quality Management Systems (QMS).
• Ensure compliance with:
• ASME Section VIII
• ASME Section IX
• TEMA Standards
• ASTM Standards
• ISO 9001
• PED (preferred)
• Customer specifications
• Review Quality Plans, Inspection & Test Plans (ITP), Manufacturing Quality Plans (MQP), and Procedures.

Quality Control

• Monitor incoming material inspection, in-process inspection, and final product inspections.
• Review dimensional inspection reports and manufacturing records.
• Ensure compliance of fabrication and welding activities with approved procedures.
• Monitor hydrotesting, pneumatic testing, and performance testing activities.

  Welding Quality Management

  • Approve and review:
  • WPS
  • PQR
  • WPQ/WQT
  • Ensure welder qualification and certification compliance.
  • Monitor welding quality and drive defect reduction initiatives.

  NDT & Inspection

  • Manage and review:
  • RT
  • UT
  • PT
  • MT
  • PMI
  • Ferrite Testing
  • Hardness Testing
  • Coordinate with third-party inspection agencies and client inspectors.

  Customer & Regulatory Audits

  • Lead customer inspections and quality audits.
  • Coordinate with clients, consultants, TPI agencies, and certification bodies.
  • Address customer concerns and quality-related issues.
  • Lead root cause analysis and corrective/preventive action implementation.

  Team Management

  • Lead, mentor, and develop QA/QC engineers, inspectors, and welding engineers.
  • Drive performance management and succession planning within the quality department.

  Preferred candidate profile

  Experience Requirements

  • 15-30 years of QA/QC experience in manufacturing.
  • Minimum 10 years in a leadership role.
  • Extensive experience in:
  • Shell & Tube Heat Exchangers
  • Pressure Vessels
  • Columns
  • Reactors
  • Static Equipment
  • Exposure to international projects in Oil & Gas, Petrochemical, Refinery, Energy, and Process Industries.

  Perks and benefits

  • Best in Industry