Head Maintenance Kalinganagar HR And CR

Tata Steel Downstream Products Limited; Bokaro District; On-site; INR 2,400,000 - 4,000,000; Full time

Job summary

Tata Steel Downstream Products Limited in Jharkhand, Bokaro District, seeks an experienced mechanical maintenance leader to oversee preventive and predictive maintenance across its steel processing assets. You will lead troubleshooting, oversee corrective actions, and drive safe, cost-efficient maintenance programs aimed at maximizing uptime.

The role requires 12+ years in mechanical maintenance with at least 5 years in a leadership position, plus exposure to steel processing environments, IATF/

Qualifications

• Educational qualifications: B.E. / B.Tech – Mechanical.
• Minimum 12 years in mechanical maintenance with 5+ years in leadership.
• Experience in steel processing centre or steel rolling mills.
• Exposure to IATF and TPM; strong data-driven maintenance decisions.

Responsibilities

• Develop and implement preventive and predictive maintenance programs for reliability and uptime.
• Supervise troubleshooting and repair of mechanical issues across machinery.
• Oversee corrective maintenance and quick repair of breakdowns.
• Monitor condition of equipment via inspections and performance assessments.
• Lead maintenance team; mentor and develop skills for performance.
• Prepare and manage maintenance budget including parts and labor.
• Coordinate with other departments to minimize downtime and optimize resources.
• Drive continuous improvement through root-cause analysis and system upgrades.

Skills

Troubleshooting

Mechanical codes & standards

Analytical skills

SAP Knowledge

IATF

TPM

Data analytics

Education

B.E./B.Tech – Mechanical

Tools

SAP Knowledge

CMMS

Job description

Job Description:

Job responsibilities

• Develop and implement preventive and predictive maintenance programs to ensure equipment reliability and minimize downtime.
• - Supervise and participate in troubleshooting and repairing mechanical issues related to machinery and equipment.
• - Oversee corrective maintenance activities, ensuring quick and efficient resolution of breakdowns.
• Monitor the condition of mechanical equipment through inspections, diagnostics, and performance assessments.
• Ensure timely response to machinery breakdowns and coordinate repairs.
• - Ensure timely completion of maintenance work orders and maintain accurate records of all maintenance activities.
• - Lead, mentor, and manage the mechanical maintenance team, ensuring skill development and performance optimization.
• Study the Minor/Major CAPEX requirement and recommend the same for preparation of Minor Capex Approval Docs
• - Prepare and manage the maintenance department’s budget, including costs for spare parts, labour, and equipment.
• Optimize resource utilization to reduce maintenance costs without compromising quality or safety.
• Coordinate with other departments to ensure smooth operation and minimal downtime.
• Troubleshoot complex mechanical issues and guide the team in resolving them
• Ensure all machinery and equipment are maintained according to manufacturer’s specifications.
• Stay updated on the latest industry trends and incorporate new technologies where applicable.

Budget and Resource Management

• - Prepare and manage the mechanical maintenance budget.
• - Optimize the use of resources to ensure cost-effective maintenance solutions.
• - Oversee the procurement of spare parts and maintenance supplies.

Safety and Compliance

• - Ensure all maintenance activities comply with health, safety, and environmental regulations.
• - Conduct regular safety audits and risk assessments.
• - Promote a culture of safety within the maintenance team.

Continuous Improvement

• Identify opportunities for improving the reliability and performance of machinery and equipment.
• Lead root cause analysis for equipment failures and implement corrective actions
• Implement upgrades or modifications to systems to enhance productivity and extend equipment life.

Knowledge , skills and experience (Minimum level)

• Educational qualifications: B.E. / B.Tech – Mechanical
• Work Experience:
  • Minimum of 12 years of work experience in mechanical maintenance, with at least 5 years in a leadership role.
  • Working experience in Steel processing centre or steel rolling mills.
• Competencies:
  • Technical Competencies:
    • Trouble shooting,
    • Mechanical codes & standards,
    • Analytical skills, SAP Knowledge,
    • Exposure to IATF, TPM
    • Use data analytics and maintenance management software (CMMS) to track performance and arrive at data-driven decisions
  • Behavioural Competencies:
    • Leadership Skills
    • Result Orientation
    • Problem Solving
    • Decision Making
    • Strategic Thinking
    • Managing Business Complexity

Tata Steel Downstream Products Limited (TSDPL) is wholly owned subsidiary of Tata Steel. With 10 large processing units, 14 distribution locations all across the country. Today TSDPL is India’s largest steel service organization.

Requirements: