Genset Testing and Validation Engineer

Aggreko Energy Rental India; Pune District; On-site; INR 800,000 - 1,000,000; Full time

Job summary

Aggreko Energy Rental India in Pune is seeking engineers to lead test planning, validation, and performance testing for generator sets. You will coordinate with design and manufacturing teams to ensure reliability under varied environmental conditions and transient fault scenarios.

Responsibilities include data analysis, reporting, and adherence to regulatory standards. This role emphasizes cross-functional collaboration and thorough documentation in a fast-paced testing environment.

Qualifications

• Develop validation plans and test procedures.
• Conduct performance, endurance, durability, and environmental testing.
• Collaborate with design and manufacturing teams.

Responsibilities

• Plan and execute generator set validation activities.
• Verify operation under transient, overload, and fault conditions.
• Analyze test results and prepare technical reports.
• Investigate root causes using 5 Whys and Fishbone diagrams.
• Maintain proper test documentation and records for audits.

Skills

Test planning

Performance testing

Data analysis

Root cause analysis

Regulatory compliance

Cross-functional collaboration

Education

Bachelor's degree in Electrical Engineering

Tools

Oscilloscope

Data loggers

LabVIEW

Job description

Test Planning & Execution

• Develop validation plans, test procedures, and test schedules for generator set programs.
• Conduct performance testing, endurance testing, durability testing, and environmental validation.
• Execute load bank testing for various operating conditions and duty cycles.
• Perform system-level validation activities.
• Verify genset operation under transient, overload, and fault conditions.

Performance & Reliability Validation

• Validate power output, fuel consumption, emissions, voltage regulation, and frequency stability.
• Evaluate cooling system, fuel system, exhaust system, and electrical system performance.
• Conduct reliability and durability testing to identify potential product weaknesses.
• Assess startability and operational performance under varying environmental conditions.

Data Acquisition & Analysis

• Monitor the configured data acquisition systems and instrumentation.
• Analyze test results and prepare technical reports.
• Interpret Genset and electrical performance parameters.
• Document failures and recommend corrective actions.

Root Cause Investigation

• Investigate product issues identified during validation testing.
• Conduct root cause analysis using 5 Why, Fishbone Diagram, FMEA, and other problem-solving methodologies.
• Work closely with design and manufacturing teams to implement corrective actions.
• Verify effectiveness of design improvements through validation testing.

  Regulatory & Compliance Testing

  • Ensure compliance with applicable standards and regulations.
  • Support certification and homologation activities.
  • Maintain proper test documentation and records for audits and customer requirements.

  Cross-Functional Collaboration

  • Collaborate with design engineering, manufacturing, quality, procurement, and suppliers.
  • Support new product development and continuous product improvement initiatives.
  • Participate in design reviews and validation sign-off activities.