Genset Testing and Validation Engineer

Aggreko; Pune District; On-site; INR 800,000 - 1,100,000; Full time

Job summary

Aggreko in Pune seeks a Test Planning & Validation professional to develop validation plans, execute performance and environmental tests, and document results for generator set programs. You will handle data analysis, report generation, and ensure compliance with standards across diverse operating conditions.

Responsibilities include root cause investigations, 5 Why/Fishbone/FMEA methodologies, and close collaboration with design and manufacturing teams to implement corrective actions and verify

Responsibilities

• Develop validation plans, test procedures, and test schedules for generator set programs.
• Conduct performance testing, endurance testing, durability testing, and environmental validation.
• Execute load bank testing for various operating conditions and duty cycles.
• Verify genset operation under transient, overload, and fault conditions.
• Develop validation plans, test procedures, and test schedules for generator set programs.
• Conduct performance testing, endurance testing, durability testing, and environmental validation.
• Execute load bank testing for various operating conditions and duty cycles.
• Perform system-level validation activities.
• Verify genset operation under transient, overload, and fault conditions.
• Validate power output, fuel consumption, emissions, voltage regulation, and frequency stability.
• Evaluate cooling system, fuel system, exhaust system, and electrical system performance.
• Conduct reliability and durability testing to identify potential product weaknesses.
• Assess startability and operational performance under varying environmental conditions.
• Monitor the configured data acquisition systems and instrumentation.
• Analyze test results and prepare technical reports.
• Interpret Genset and electrical performance parameters.
• Document failures and recommend corrective actions.
• Investigate product issues identified during validation testing.
• Conduct root cause analysis using 5 Why, Fishbone Diagram, FMEA, and other problem-solving methodologies.
• Work closely with design and manufacturing teams to implement corrective actions.
• Verify effectiveness of design improvements through validation testing.
• Ensure compliance with applicable standards and regulations.
• Support certification and homologation activities.
• Maintain proper test documentation and records for audits and customer requirements.
• Collaborate with design engineering, manufacturing, quality, procurement, and suppliers.
• Support new product development and continuous product improvement initiatives.
• Participate in design reviews and validation sign-off activities.

Job description

• Develop validation plans, test procedures, and test schedules for generator set programs.
• Conduct performance testing, endurance testing, durability testing, and environmental validation.
• Execute load bank testing for various operating conditions and duty cycles.
• Verify genset operation under transient, overload, and fault conditions.

Test Planning & Execution

• Develop validation plans, test procedures, and test schedules for generator set programs.
• Conduct performance testing, endurance testing, durability testing, and environmental validation.
• Execute load bank testing for various operating conditions and duty cycles.
• Perform system-level validation activities.
• Verify genset operation under transient, overload, and fault conditions.

Performance & Reliability Validation

• Validate power output, fuel consumption, emissions, voltage regulation, and frequency stability.
• Evaluate cooling system, fuel system, exhaust system, and electrical system performance.
• Conduct reliability and durability testing to identify potential product weaknesses.
• Assess startability and operational performance under varying environmental conditions.

Data Acquisition & Analysis

• Monitor the configured data acquisition systems and instrumentation.
• Analyze test results and prepare technical reports.
• Interpret Genset and electrical performance parameters.
• Document failures and recommend corrective actions.

Root Cause Investigation

• Investigate product issues identified during validation testing.
• Conduct root cause analysis using 5 Why, Fishbone Diagram, FMEA, and other problem-solving methodologies.
• Work closely with design and manufacturing teams to implement corrective actions.
• Verify effectiveness of design improvements through validation testing.

Regulatory & Compliance Testing

• Ensure compliance with applicable standards and regulations.
• Support certification and homologation activities.
• Maintain proper test documentation and records for audits and customer requirements.

Cross-Functional Collaboration

• Collaborate with design engineering, manufacturing, quality, procurement, and suppliers.
• Support new product development and continuous product improvement initiatives.
• Participate in design reviews and validation sign-off activities.

Equal employment opportunity

We welcome people from different backgrounds and cultures, and respect people’s unique skills, attitudes and experiences. We encourage everyone to be themselves at work because we know that’s how we do our best, for each other, for our customers, for the communities where we work, and for our careers.

We are an equal opportunity employer. If you apply for a role at Aggreko, we will consider your application based on your qualifications and experience, and not on your race, colour, ethnicity, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.