Forging Quality Engineer

Highway Roop Precision Technologies; Ludhiana; On-site; INR 279,000 - 502,000; Full time

Job summary

Highway Roop Precision Technologies in Ludhiana, Punjab seeks a QC professional to monitor in-process and shop floor quality, ensuring zero defects in forged parts. You will perform hourly inspections, 1st off approvals, and instrument checks to maintain 5S-compliant inspection tables daily.

You will also lead rejection analysis, root-cause investigations, and daily scrap notes, implementing actions to reduce waste. Documentation and daily Gemba updates are required.

Responsibilities

• In-Process & Shop Floor Quality Control: Ensure production of forged parts with zero defects; conduct in-process part inspection per SOP and control plans; perform job setup verification and hourly inspections on time; carry out visual inspection every 15 minutes during production; provide 1st off approval at every setting change and shift start; verify measuring instruments for errors before shift start; maintain inspection tables as per 5S daily.
• Rejection & Scrap Control: Control and monitor rejections on the production line; perform rejection analysis and identify root causes; prepare daily in-process scrap notes (press-wise); implement corrective and preventive actions to reduce scrap.
• Documentation & Reporting: Maintain 1st off and hourly inspection reports (press-wise); ensure proper filing and storage of quality records in respective areas; share abnormalities found during production with photographs in defined groups on time; participate in daily Gemba meetings and share quality status.
• Shift Coordination & Communication: Ensure proper handover and takeover between shifts with complete component status; coordinate with production, maintenance, and engineering teams for quality issues; support actions to avoid customer line stoppage and delivery delays.
• Customer & Business Impact: Prevent customer line stoppage due to quality issues; support improvement of customer quality scores; ensure consistent shop floor quality output.

Job description

1. In-Process & Shop Floor Quality Control

• Ensure production of forged parts with zero defects.
• Conduct in-process part inspection as per SOP and control plans.
• Perform job setup verification and hourly inspections on time.
• Carry out visual inspection every 15 minutes during production.
• Provide 1st off approval at every setting change and shift start.
• Verify measuring instruments for errors before shift start.
• Maintain inspection tables as per 5S on a daily basis.

2. Rejection & Scrap Control

• Control and monitor rejections on the production line.
• Perform rejection analysis and identify root causes.
• Prepare daily in-process scrap notes (press-wise).
• Implement corrective and preventive actions to reduce scrap.

3. Documentation & Reporting

• Maintain 1st off and hourly inspection reports (press-wise).
• Ensure proper filing and storage of quality records in respective areas.
• Share abnormalities found during production with photographs in defined groups on time.
• Participate in daily Gemba meetings and share quality status.

4. Shift Coordination & Communication

• Ensure proper handover and takeover between shifts with complete component status.
• Coordinate with production, maintenance, and engineering teams for quality issues.
• Support actions to avoid customer line stoppage and delivery delays.

5. Customer & Business Impact

• Prevent customer line stoppage due to quality issues.
• Support improvement of customer quality scores.
• Ensure consistent shop floor quality output.