Role & responsibilities
• Production Optimization:
- o Analyze and improve existing production processes.
- o Implement lean manufacturing principles to eliminate waste and improve workflow.
- o Monitor production flow, and suggest improvements for smoother operations.
Work Study & Time Study:
- o Conduct time and motion studies to assess production timings and set standard times.
- o Identify bottlenecks and optimize production capacity.
- o Evaluate operator performance based on time study data and suggest productivity enhancements
Process Engineering:
- o Develop, evaluate, and improve garment manufacturing processes.
- o Create process flows and layouts for efficient production.
- o Work with production teams to implement new processes.
• Cost Reduction
- o Identify areas for cost reduction in terms of labor, materials, and overheads.
- o Suggest methods to increase productivity and reduce operational costs without compromising quality.
Factory Layout Planning:
- o Design and implement layouts for machines, workstations, and production lines to maximize efficiency.
- o Ensure optimal use of space and resources.
Data Analysis & Reporting:
- o Analyze production data and prepare reports to monitor production efficiency and suggest improvements.
- o Use data to predict production outcomes and proactively solve problems.
SAM & Trims Consumption Calculation:
- o Should Know the Process to calculate the SAM/ Thread /Trims Consumption.
- o Make Buildup plan for upcoming Weeks.
- o Make Plan for Machine & Manpower for upcoming Weeks.
Quality Control:
- o Ensure production processes align with quality standards and BSCI audit requirements.
- o Work closely with the quality control team to ensure compliance with industry standards.
• Training & Development:
- o Train operators and staff on best practices for improved efficiency.
- o Provide support in skill development for workers, especially in garment handling and machine operation.
Preferred candidate profile
Strong understanding of lean manufacturing principles.
- Expertise in time and motion studies.
- Proficient in data analysis and reporting tools like Excel, AutoCAD, and garment industry-specific software.
- Excellent problem-solving skills.
- Ability to work collaboratively with production and quality teams.
- Strong organizational and project management skills.
Knowledge of apparel production processes and techniques.
- Familiarity with compliance standards like BSCI, SEDEX, and ISO but not necessary
• Bachelors degree in Industrial Engineering or Textile Engineering / B.Tech / Graduate.
• 4-5 years of experience in a similar role within the garment or textile industry.
• Familiarity with apparel machinery and production technologies