EX_CV_Vehicle Rolling Chassis_Suspension Systems

bajajauto; India; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Bajaj Auto is seeking an Asst Manager/Manager for the Suspension System team (3W/4W) to design and evaluate suspension mechanisms, ride and handling, and components like arms, springs, dampers, mounts and joints for 3/4 wheelers.

The role requires hands-on engineering, solid knowledge of GD&T, ADAMS, and Unigraphics, with 4–8 years of relevant experience and a track record in vehicle suspension design and analysis.

Qualifications

• Educational background with strong engineering fundamentals.
• Training or projects in automobile suspensions and vehicle dynamics.
• GD&T knowledge and numerical methods for design validation.

Responsibilities

• Design suspension parts for manufacturability and function.
• Release 3D/2D designs for development and testing.
• Conduct virtual validation and ride simulations.
• Coordinate with design, CAE, manufacturing and service teams.
• Own and deliver design activities per project plans.

Education

Engineering degree

CGPA 70%+

Automobile suspension training

Tools

Unigraphics

ADAMS

GD&T

Job description

Asst Manager/Manager : Suspension System : 3Wh/4Wh

2

Reporting

Functional reporting to : GROUP LEADER –TL : Rolling Chassis System - CV

3

Background

i) Educational Qualification

• Minimum 70 % marks or equivalent CGPA.
• Training / Project related to Design of Automobile Suspensions , Vehicle Dynamics, GD&T

ii) Experience

Minimum: 4 Year(s)

Maximum: 8 Year(s)

iii) Age Limit

Minimum: 26 Year(s)

Maximum: 32 Year(s)

4

Job Role & Responsibilities

Role:

To design and evaluate Suspension Mechanism, ride & handling aspects and its aggregates like suspension arms/links, Springs, Dampers, Strut, mounts, Bushes, ball joint for 3 / 4 Wheelers. Understanding of vehicle architecture, layout.

• Basic engg. calculations for all above components and system.
• Hands on exp to find out suspension hard points and optimising layout.
• Define component level DVP by calculating the forces and moments on component by interpreting data from ADAMS, vehicle level tests.
• Understand, apply, built in design for field service aspects and provide design support for field service.
• Interfacing with design, validation, CAE, manufacturing, development and service teams.
• Failure analysis, make / review simulation plans, c/m validation plans
• Complete design activities in line with project Schedules / development plans

Responsibilities:

• Design of Parts and Components in Suspension System ensuring part & tool manufacturability.
• Release of Designs (3D and/or 2D) for development.
• Evaluation of Designed Parts & Systems, and taking counter measures as necessary based on
• Virtual validation, manufacturability and assembly, serviceability feedback.
• Ride & Handling simulations.
• Physical validation feedback
• Timely action based on customer (Internal & External) feedback.
• Ownership of design to fulfil requirements of product and all next customers, stake holders

5

Competency Requirements

Technical/ Functional:

• Sound engineering base, particularly for design, materials, processes, theory of machines, metallurgy, modern mfg processes.
• Good foundation in Mechanics, Machine elements ,Strength of Materials
• Understanding of relevant manufacturing processes like Sheet Metal forming, fabrication, Casting , Forging, machining.
• Exposure to metrology and capable of basic measurements.
• Basic knowledge of metallurgy.

Behavioral

• Initiative, Desire to Learn
• Ability to work in a team

Specific expertise required for functional area :

• Unigraphics : Modeling and Assembly modules (CRITICAL)
• Understanding of GD&T principles, process capabilities, ADAMS
• DFMEA , FTA , why why analysis

Administrative

• Documentation, making and maintaining reports, data, documents, information

Analytical

• Data analysis skills
• Basic statistical skills