Engineer - Production

ACG World; Satara; On-site; INR 1,400,000 - 2,000,000; Full time

Job summary

ACG World is seeking a capable Production Leader to supervise shop floor activities and ensure safe operations in Satara, India. You will guide a large team including contract associates, drive production planning, and maintain quality per QAP while coordinating with multiple functions.

The role emphasizes lean practices such as 5S, Kaizen, and value stream improvements, with a focus on on-time delivery and cost control. Prior ISO experience is a plus.

Qualifications

• BE in Mechanical/Production engineering.
• 5-6 years of production shop floor coordination.
• Experience with lean tools such as 5S, Kaizen, and VSM.
• ISO-related experience beneficial.

Responsibilities

• Ensure overall safety on shop floor and identify near misses, unsafe acts and conditions.
• Lead a team of 30+ plant associates and 20+ contract associates in shifts.
• Plan and monitor weekly/daily production for fabrication and assembly targets.
• Perform self-inspection and ensure quality per QAP throughout production.
• Coordinate with Design, Purchase, PPC, Projects, Stores, and Logistics during order execution.

Skills

Lean manufacturing

5S

Kaizen

Quality

Safety

Project coordination

Cost reduction

Value stream mapping

Muda elimination

Education

BE (Mech or Prod)

Tools

SAP PP module

Job description

Primary responsibilities-

• Responsible for overall safety on shop floor and identifying Near mis, Unsafe acts & Unsafe condition


• Lead a team of 30+ Plant associate and 20+ contract associates in a shift environment.


• Optimal utilization of resources including Manpower, Material, and machines.


• Prepare weekly and daily production plan and monitor it to achieve targets in machine fabrication and assembly.


• Responsible for self-inspection of job and entire quality of the product.


• Ensuring stage wise assembly inspection and final inspection as per QAP to maintain quality of the product competitive in market


• Planning & coordination within production team to discuss the delivery schedule and ensuring order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.


• Coordinating with Design, Purchase, PPC, Projects, Stores, Logistics during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and dispatch


• Capable of doing risk assessment in production phase of machine and should resolve the problem with appropriate action plan


• Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.


• Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.


• Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.


• Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.


• Rework Reduction


• Able to identify Capex requirement and prepare an annual Capex budget for production.


• Coordination with cross functional team to resolve critical customer complaint and implement CAPA


• Prepare various production MIS like BSC, GMI, Business rules


• Lead cost saving project


• Experience in ISO

Key Result Areas

• Supervising & Improving production at plants & factories.


• Develop Strategies to improve efficiency & profit


• Give clear direction to every team & individuals


• Track regular progress towards goals


• Foster a culture of accountability & transparency


• 6S Knowledge & its implementation skills


• Rework reduction


• Kaizen Development

Competency

• Fabrication Knowledge 4


• Builder 4


• Manpower planning 4


• Innovator 4


• SAP PP module 3


• Integrator 4


• Kaizen, 6S, ISO 4


• Entrepreneur 4


• Quality 4

Educational and Experience Requirementsp

Level of Education

• BE (Mech or Prod)


• Machine manufacturing, Mechanical engineering background.

Experience

• 5 to 6 Years


• Production shop floor coordination & manpower handling.