Electrical Quality Engineer (QA/QC) Switchyard & Substation

Bacs Energy; Maharashtra; On-site; INR 900,000 - 1,300,000; Full time

Job summary

BACS Energy Pvt. Ltd. is hiring an Electrical Quality Engineer (QA/QC) for 220kV/400kV Switchyard and Substation Projects across India.

You will ensure the quality of high-voltage equipment erection, electrical installation, testing, pre-commissioning and commissioning through inspection, verification and meticulous documentation.

Role requires hands-on experience with ITP, QAP, RFI/WIR, NCRs and punch-point closure, and the ability to coordinate with clients and execution teams.

Qualifications

• B.E./B.Tech/Diploma in Electrical Engineering is required.
• 3–8 years of relevant Electrical QA/QC experience on 220kV/400kV projects.
• Hands-on in ITP, QAP, RFI/WIR, NCR and punch-point closure.

Responsibilities

• Conduct stage-wise quality inspections of switchyard erection and installation.
• Verify works against drawings, technical specs and QA plans.
• Identify defects and coordinate timely corrective actions.
• Maintain inspection records, reports and client communications.

Skills

Electrical QA/QC

HV switchyard

Inspection testing

Documentation

Quality coordination

Excel reporting

Education

B.E./B.Tech in Electrical

Diploma in Electrical

Job description

Electrical Quality Engineer (QA/QC) 220kV / 400kV Switchyard & Substation

Company: BACS Energy Pvt. Ltd.
Industry: Power Transmission & Distribution / Electrical EPC / Infrastructure
Department: Quality Assurance & Quality Control (QA/QC)
Function: Electrical Quality Inspection, Testing & Commissioning
Project: 220kV / 400kV AIS Switchyard & Substation

Job Location: Gujarat , Maharashtra, Karnataka.
Experience: 3 - 8 Years
Qualification: B.E. / B.Tech / Diploma in Electrical Engineering

Job Summary

BACS is hiring an experienced Electrical Quality Engineer (QA/QC) for 220kV / 400kV Switchyard and Substation Projects across India.

The selected candidate will be responsible for ensuring the quality of High-Voltage Equipment Erection, Electrical Installation, Testing, Pre-Commissioning and Commissioning Activities through systematic inspection, verification, documentation and coordination with project stakeholders.

The role requires hands-on experience in Inspection & Test Plans (ITP), Quality Assurance Plans (QAP), Request for Inspection (RFI/WIR), Non-Conformance Reports (NCR), Quality Documentation and Punch-Point Closure.

The primary objective is to ensure that all electrical works comply with approved engineering drawings, project specifications, applicable standards, OEM recommendations and client quality requirements.

Role & responsibilities

1. Electrical QA/QC Inspection & Quality Assurance

• Conduct stage-wise quality inspections of 220kV / 400kV switchyard and substation erection and installation activities.
• Verify electrical works against approved drawings, technical specifications, Inspection & Test Plans and Quality Assurance Plans.
• Identify installation defects, quality deviations and non-conformities, and coordinate timely corrective actions.

2. High-Voltage Equipment Quality Inspection

• Inspect erection, alignment, installation and assembly of power transformers, circuit breakers, isolators, CTs, PTs/CVTs and lightning arresters.
• Verify equipment positioning, mechanical connections, electrical clearances, fastening and installation quality.
• Ensure compliance with OEM installation manuals, approved drawings and applicable quality requirements.

3. Power Transformer Installation Quality

• Inspect transformer positioning, assembly, accessory installation and associated mechanical and electrical connections.
• Verify installation records for bushings, radiators, conservators, cooling systems and other transformer accessories.
• Review relevant oil filtration, vacuum processing, inspection and pre-commissioning records against approved procedures.

4. Circuit Breaker, Isolator & Instrument Transformer Inspection

• Verify installation quality of circuit breakers, isolators, earth switches, CTs, PTs and CVTs.
• Inspect equipment alignment, mechanical operation, electrical connections and installation clearances.
• Review applicable inspection checklists and equipment testing records.

5. Busbar, Conductor & Earthing Quality Inspection

• Inspect busbar erection, conductor connections, jumpers, clamps, connectors and associated HV equipment connections.
• Verify electrical clearances, alignment, connection tightness and workmanship.
• Inspect earthing grid connections, equipment grounding, bonding and associated installation works.

6. Cable Laying, Termination & Control Wiring Inspection

• Inspect power and control cable laying, routing, dressing, tagging, glanding and termination.
• Verify cable identification, connection details, cable schedules and termination drawings.
• Inspect control wiring, panel interconnections and cable management arrangements.

7. ITP, QAP & Inspection Checklist Compliance

• Implement approved Inspection & Test Plans (ITP), Quality Assurance Plans (QAP) and project quality procedures.
• Conduct inspections at defined hold points, witness points and stage-wise quality checkpoints.
• Maintain inspection checklists and verify compliance before subsequent activities proceed.
• Ensure required client or consultant approvals are obtained at designated inspection stages.

8. RFI / WIR & Client Inspection Coordination

• Prepare and submit Requests for Inspection (RFI) and Work Inspection Requests (WIR) according to project procedures.
• Coordinate inspection schedules with client representatives, consultants and execution teams.
• Attend joint inspections and record observations, approvals and pending quality requirements.
• Maintain inspection status trackers and follow up on pending clearances.

9. NCR Management & Corrective Actions

• Identify and document non-conforming works through Non-Conformance Reports (NCR).
• Coordinate root-cause analysis, corrective actions and preventive measures with responsible execution teams.
• Verify corrective action effectiveness and maintain NCR closure records.
• Monitor repeated quality deviations and recommend improvements to site management.

10. Electrical Testing & Pre-Commissioning Quality

• Witness applicable electrical testing and pre-commissioning activities performed by authorized testing personnel.
• Review insulation resistance, contact resistance, transformer ratio, polarity and other relevant test results.
• Verify testing procedures, calibrated instruments, approved acceptance criteria and completed test documentation.
• Coordinate resolution of testing observations and outstanding quality issues.

11. Protection, Control & Relay Panel Quality

• Inspect control and protection panel installation, wiring, terminations and identification.
• Verify panel installation against approved schematics, wiring diagrams and cable schedules.
• Review applicable relay testing, interlock verification and functional test records.
• Coordinate quality clearance of protection and control systems before commissioning.

12. Quality Documentation & Inspection Records

• Prepare and maintain inspection reports, quality checklists, material inspection records and test documentation.
• Maintain ITP compliance records, RFI/WIR registers, NCR trackers and quality observation reports.
• Compile project quality dossiers, approved inspection records and equipment test reports.
• Ensure documentation accuracy, traceability and availability for client audits and project handover.

13. Quality Monitoring & Site Reporting

• Monitor daily quality inspection activities, inspection status and pending quality clearances.
• Prepare daily and weekly QA/QC reports covering completed inspections, observations, NCRs and punch points.
• Maintain planned versus actual inspection progress and highlight quality-related delays.
• Submit daily End-of-Day (EOD) quality reports to BACS Management.

14. Punch-Point Closure & Final Handover

• Prepare and maintain quality punch lists identified during inspection, testing and pre-commissioning.
• Coordinate rectification and verification of outstanding punch points with execution teams.
• Ensure required quality records, inspection approvals and test documentation are complete.
• Support final quality dossier submission, commissioning clearance and project handover.

Required Technical Skills

• Electrical Quality Assurance & Quality Control
• 220kV / 400kV AIS Switchyard & Substation
• HV Equipment Erection & Installation Inspection
• Power Transformer Quality Inspection
• Circuit Breaker, Isolator, CT/PT/CVT Inspection
• Busbar, Conductor & Earthing Inspection
• Cable Laying, Termination & Control Wiring QA/QC
• Inspection & Test Plans (ITP)
• Quality Assurance Plans (QAP)
• RFI / WIR & Material Inspection Reports
• NCR Management & Corrective Action Verification
• Electrical Testing & Pre-Commissioning Inspection
• Quality Dossiers & Inspection Documentation
• Client Inspection & Quality Coordination
• Punch-Point Management & Closure
• MS Excel, Quality MIS & Reporting

Preferred candidate profile

• B.E. / B.Tech / Diploma in Electrical Engineering from a recognized institution.
• 3 - 8 years of relevant Electrical QA/QC experience in 220kV / 400kV Switchyard or Substation Projects.
• Hands-on experience in quality inspection of HV equipment erection, installation and electrical works.
• Strong understanding of ITP, QAP, RFI/WIR, NCR, quality checklists and inspection documentation.
• Practical knowledge of electrical testing, pre-commissioning and applicable acceptance criteria.
• Ability to interpret SLDs, GA drawings, equipment layouts, cable schedules and electrical schematics.
• Familiarity with applicable IS/IEC standards, OEM requirements and project quality procedures.
• Experience coordinating with client QA/QC teams, consultants, vendors and subcontractors.
• Good documentation, technical communication, problem-solving and reporting skills.
• Willingness to relocate and work at PAN India project sites.

Mandatory Requirement:

Practical Electrical QA/QC experience in 220kV / 400kV Switchyard or Substation Projects.