Electrical Engineer - Maintenance

ACG World; Satara; On-site; INR 600,000 - 1,000,000; Full time

Job summary

ACG World is seeking an experienced maintenance lead to oversee CNC and robotics maintenance, retrofitting, and equipment upgrades to boost uptime. You will apply CNC electrical/electronics and robotics concepts to enhance maintenance activities and drive reliability across multiple brands and controllers.

Role requires hands-on experience with servo motors, drives, spindle tuning, PLC/HMI work, and SAP PM module. Strong technical leadership and capability to train junior staff are essential.

Qualifications

• Advanced knowledge across mechanical, electrical, electronic and robotics trades, supervising equipment upgrades.
• Experience in maintenance optimization including troubleshooting, predictive and preventive maintenance.
• Hands-on maintenance and troubleshooting of CNC machines from listed brands.
• Experience with servo motor replacement, drive testing, spindle and servo tuning.
• Experience with SAP PM module.

Responsibilities

• Oversee incidents and repairs, upgrading equipment to improve uptime.
• Improve maintenance operations with troubleshooting, predictive and preventive maintenance.
• Maintain CNC/robotics systems across listed controllers and VFDs.
• Work on PLC programming, HMI interfaces, servo drive configurations for automation.
• Develop SOPs and training for new joiners.
• Review quarterly spare parts requirements with purchasing.

Skills

Maintenance management

Troubleshooting

Predictive maintenance

Preventive maintenance

CNC & robotics maintenance

Servo drive testing

Spindle motor tuning

Automation & PLC programming

HMI interfaces

Vibration analysis

SAP PM exposure

Education

BE Electrical/Electronics

Tools

Fanuc controllers

Siemens 840D/808D

SYNTEC controllers

Mazatrol controls

VFDs: Siemens, Mitsubishi, Yaskawa, Toshiba, ABB

Fanuc 200Di & Mitsubishi RV-CR robots

Siemens S7-300/1200/1500/200SMART

Mitsubishi GX Works2/3

HMI interfaces

Job description

Job Objective

Ability to oversee CNC and Robots maintenance, projects including retrofitting, reconditioning of plant equipment to increase plant uptime, MTTR, MTBF, equipment upgradation, operational costs.

Strategic Planning

Ability to apply CNC electrical, electronics and robotics technology concepts to the maintenance environment to improve effectiveness of electrical, electronic robotics maintenance activities.

Functional Core Responsibilities

• Demonstrates advanced technical knowledge of more than one trade area( eg: mechanical, electrical, electronic, robotics) and oversee multiple incidents & repair activities involving upgradation of equipments, process.
• Ability in improving maintenance operations along with Troubleshooting, Predictive Maintenance, Preventive Maintenance
• Ability in Maintenance & troubleshooting of CNC machines like DMG MORI, Makino, Mazak, BFW, Doosan, ELB, Kent, Studer, Fanuc Robodrill, Hwachion, Juaristi, Hurco, Imeca, Sugami, Paragon, Glidemaster
• Ability to work and h ands on experience of Servo Motor replacement with drive , Testing of servo motors & drive on separate testing panel, Spindle motor, Servo motor parameter setting and enabling, zero referencing etc.
• Ability to work on various controller Likes
• Ability to work on SAP-Hands on SAP PM module

Controllers

• Fanuc controller- FS0, OM, OI, 16i, 18i, 31+, TB, 200dr, 31iB system.
• Siemens controller – 840D, 808D.
• SYNTEC CNC controller – 64mb and Pansonic Servo systems.
• Mazatrol controls.

VFDs and PLCs

• Ability to Work on Various VFDs like Siemens, Mitsubhishi, Yaskawa, Toshiba, ABB, Telemech etc.
• Ability t o w ork on Fanuc 200Di MET and Mitsubishi RV-CR Robots – troubleshooting, manual operation, position teaching.
• Ability t o Work on PLC and Automation- Siemens S7-300, S7-1200 , S7-1500, S7-200SMART, Mitsubishi GX works2, GX works3, GT designer, FUJI, SYNTEC, BACKOFF.
• Ability t o develop and implement new PLC programs, HMI interfaces, and Servo Drive configurations tailored for automotive and industrial applications to enhance automation and process control for LCA (Low cost automation).
• Ability t o Work on Motion Controller, PLC, Servo Drive and Servomotor, Induction Drives and other related Components. Handling the Servo Solutions to specific applications through the AC/DC servomotors and Servo Drives. Study of Special purpose applications. Testing and Troubleshooting of servomotor.
• Ability t o w ork on Plating Scada system – Wintek and advance.
• Ability t o w ork on Heat Treatment – IGBT and RLC logic based controllers.
• Ability t o w ork and hands on experience on Plating rectifiers Kraft powercon, Gtec – IGBT and Thryister base.
• Ability t o w ork and hands on experience on MHE Autostore (Metafold and Craftsman) – operation, Maintenance, upgradation and retrofitting.
• Ability t o w ork on SPM Machine, conventional machines, DG Set, Air Compressor, EOT Cranes, Sub station.
• Ability to perform vibration analysis, condition monitoring and reliability engineering to ensure that an asset shall operate to a defined standard for a defined period of time in a defined environment.
• Ability to review & finalize quarterly requirements of spares and takes action with the purchase dept. either directly or through Plant Head on the short falls or for the excess procurements if any, for the disposal of non-moving materials.

People Development

Ability to guide preparation of SOPs and other documents based on machine drawings and technical specifications to drive knowledge penetration to lower levels.

• Ability to give training to new joinee.
• Ability in making OPL and SOP of maintenance activities.
• Ability to design dexterity center for training purpose.
• Shift schedule management of wage employees.

Key Result Areas

• UPTIME
• MTTR
• MTBF
• RETROFITTING AND RECONDITIOING
• PLC PROGRAMING AND HMI INTERFACE
• SERVO TUNING AND SETTING
• ROBOT PROGRAMING AND MAINTENANCE
• INVENTORY /SPARE PARTS MANAGEMENT
• PM, PDM ADHERENCE
• SHUTDOWN PLAN AND EXECUTION
• AMC SCHEDULE ADHERENCE
• SERVICE VENDOR MANAGEMENT
• LOW COST AUTOMATION
• SAP PM MODULE
• ISO SYSTEMS

Level of Education

• BE Electrical/Electronics

Experience

• 8-15 years