DH Mechanical & Civil (Renukoot Unit, UP) Professional

Aditya Birla Insulators; Renukoot; On-site; INR 1,800,000 - 2,800,000; Full time

Job summary

Aditya Birla Insulators in Renukoot, UP seeks a seasoned Maintenance Manager to lead mechanical and civil maintenance, drive continual improvement, and ensure reliable plant operation. You will oversee spare parts planning, system standardization, and cost control while aligning with safety and quality standards.

The role requires coordinating with internal teams, contractors, and auditors to maintain availability, plan shutdowns, and deliver projects within budget and timelines.

Job description

Key Result Areas

KRA 1: Mechanical Civil Maintenance

• Ensure maximum availability of plant and machinery for trouble-free operation of the plant.
• Review preventive/predictive maintenance schedule.
• Monitor MTBF/MTTR of all critical equipment for improvement.
• To ensure compliance with planned shutdown maintenance of equipment.
• To ensure the activities to comply with Preventive and Predictive Maintenance.
• To ensure compliance with all nonconformances observed through various sources and plan for corrective and preventive actions.
• Maintain equipment history and review the nature of abnormalities.
• Ensure effective painting of plant and equipment to extend life and housekeeping.

KRA 2: Continual Improvement

• Continuous up-gradation of mechanical systems for their efficient and uninterrupted operation.
• Work out all technical and commercial aspects of modification and proposed benefits expected out of it and submit for approval of Sr. Management.
• Planning complete project works and identification of critical and floating activities.
• Mobilization of resources.
• Review monitoring of work progress.
• Resulting completion of job within time frame and budget.

KRA 3: Spare parts Management

• Ensure availability of spares for trouble-free operation of plant.
• Identify critical spares.
• Review consumption of spares on a monthly basis.
• Plan and monitor procurement action for all spares and other materials.
• Coordination with Purchase Store Dept. to optimize inventory levels.

KRA 4: System Management

• Plan standardization of Maintenance Management System and ensure its compliance to achieve reliable maintenance.
• Ensure implementation of ISO/TS 16949, ISO 50001, SA 8000, ISO 14001, IQMM.
• Review procedure work instructions related to mechanical maintenance as required by systems.
• Coordinate liaison with internal and external auditors.
• Ensure compliance of legal statutory requirements.

KRA 5: People Development

• Motivate and ensure development of teams through various HR initiatives to raise competency level.
• Encourage department employees for participation in QC, KSS, department meetings, communication meet.
• Clear job description and delegation.
• Monitor performance plan for training through performance appraisal system.
• Identifying training needs of sub-ordinates and imparting training.
• Imparting behavioral training for people motivation and sensitization towards customer approach.

KRA 6: Cost Control

• To initiate and implement cost reduction measures to reduce maintenance cost.
• In-house fabrication of critical spares/equipment.
• To review the list of slow-moving items and take appropriate action.
• To develop vendors for import substitution and OEM supplied spares and services.
• Ensure elimination of wastage during maintenance activities.
• Utilization of surplus material.

KRA 7: Maintenance of turbine/ boiler and utility equipment

• Develop the plan to improve the availability of turbines/ boiler for smooth generation of power.
• Review preventive and predictive maintenance schedule.
• Organize planned shutdown maintenance of equipment to ensure the activities done to comply preventive and predictive maintenance without slippage.

KRA 8: Civil maintenance

• Planning and execution of civil maintenance jobs to ensure smooth plant operation and upkeep of township.
• Effective planning and implementation of civil maintenance jobs including manpower planning, materials planning, coordination with contractors, site supervisors, measurement and bill passing for ensuring quality civil work.