Staff TPP Op (BTG FLD)

UltraTech Cement; Gujarat; On-site; INR 600,000 - 900,000; Full time

Job summary

UltraTech Cement in Gujarat is seeking a Field Engineer to ensure safe and smooth shutdown/startup of AFBC/CFBC boilers, turbines and auxiliaries, coordinating with shop floor teams. You will identify field abnormalities, report to CCR and Shift Incharge, and optimize field processes while adhering to ABG safety standards.

The role involves managing multiple units in a thermal power plant, handling lignite fuel processes, boiler feed pumps, cooling systems and associated auxiliaries, with

Responsibilities

• Oversee field operations for safe startup/shutdown of AFBC/CFBC boilers and turbines.
• Coordinate with shop floor teams and CCR/Shift Incharge to identify abnormalities and ensure process optimization.
• Maintain safety standards and housekeeping across two-unit thermal power plant.

Job description

Job Purpose

To ensure safe & smooth field operation while start up- shutdown of AFBC and CFBC boiler, turbine and its auxiliaries by Co-ordination with shop floor working agencies. Identify the field abnormalities and report to CCR and Shift Incharge. Ensuring field Process optimization while carrying all TPP field activities, following all safety standards of ABG group.

Job Context & Major Challenges

Job Context : Thermal power plant consists of 1x35 MW and 1x22.5 MW total capacity 57.5MW, condensing type steam turbine with three uncontrolled extractions. Having two boiler Unit-1 CFBC type, multi fuel boiler having steam generation capacity of 170 TPH and Unit-2 AFBC type having steam capacity 110 TPH with working pressure -85 Kg/CM2. The auxiliaries system for steam turbine comprises of HP/LP heaters, high pressure boiler feed pumps having working pressure 95 Kg/CM2, and Air cooled condensers consisting of total 14 Nos. of forced draft fans for 2 units having dia. Of fan-9.5 Mtrs, Steam jet air ejectors, gland steam condensers, 02 Nos of Deaerator system etc. The design fuel for boiler is lignite. The approximate fuel consumption would be 900T/Day considering full load running of all two turbines. The fuel handling plant comprises of two stage screenig -Primary and secondary including hydraulic truck unloaded with various belt conveyors and associated equipments. The lime stone & ash handling system is of pneumatic type. The water treatment system consists of R O & D M plant. Wast water will be treated in waste water treatment plant. Auxiliary cooling water system with induced draft cooling towers and raw and fire water system. There are 08 nos. of screw air compressors with driers for pneumatic as well as instrument air requirement. The field operation of entire TPP field would be a challenge for all engineers with parallel field operation of two units without greed (island mode). Also various fuels may be used in proportions which needs proper skills and continuous field operation with relative processes. Also the Air cooled type condensers is a new technology which needs proper attention for efficient field operation as it is changing with the quality of atmosphere air.

Major Challenges

Maintaining maximum economic and quality field work with simultaneously running of both units by carring out regular field activities along with handling field casual manpower.

Job Purpose

To ensure safe & smooth field operation while start up- shutdown of AFBC and CFBC boiler, turbine and its auxiliaries by Co-ordination with shop floor working agencies. Identify the field abnormalities and report to CCR and Shift Incharge. Ensuring field Process optimization while carrying all TPP field activities, following all safety standards of ABG group.

Job Context & Major Challenges

Job Context : Thermal power plant consists of 1x35 MW and 1x22.5 MW total capacity 57.5MW, condensing type steam turbine with three uncontrolled extractions. Having two boiler Unit-1 CFBC type, multi fuel boiler having steam generation capacity of 170 TPH and Unit-2 AFBC type having steam capacity 110 TPH with working pressure -85 Kg/CM2. The auxiliaries system for steam turbine comprises of HP/LP heaters, high pressure boiler feed pumps having working pressure 95 Kg/CM2, and Air cooled condensers consisting of total 14 Nos. of forced draft fans for 2 units having dia. Of fan-9.5 Mtrs, Steam jet air ejectors, gland steam condensers, 02 Nos of Deaerator system etc. The design fuel for boiler is lignite. The approximate fuel consumption would be 900T/Day considering full load running of all two turbines. The fuel handling plant comprises of two stage screenig -Primary and secondary including hydraulic truck unloaded with various belt conveyors and associated equipments. The lime stone & ash handling system is of pneumatic type. The water treatment system consists of R O & D M plant. Wast water will be treated in waste water treatment plant. Auxiliary cooling water system with induced draft cooling towers and raw and fire water system. There are 08 nos. of screw air compressors with driers for pneumatic as well as instrument air requirement. The field operation of entire TPP field would be a challenge for all engineers with parallel field operation of two units without greed (island mode). Also various fuels may be used in proportions which needs proper skills and continuous field operation with relative processes. Also the Air cooled type condensers is a new technology which needs proper attention for efficient field operation as it is changing with the quality of atmosphere air.

Major Challenges

Maintaining maximum economic and quality field work with simultaneously running of both units by carring out regular field activities along with handling field casual manpower.

Ensure the safe field start up, operation & shutdown to minimise the delay & smooth functioning of both AFBC and CCFBC boilers along with all auxiliaries systems in context of high pressure & temperature processes for fly ash, bed ash and all steam handling equipments.

To maintain house keeping of allotted field area in shift by handling manpower. Also to assist extended operational support to working agencies in doing any job with careful field operations, avoiding wastages of steam, water, fuel, and auxiliary power and optimise the cost of generation.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 SHE (Safety, Health & Environment) along with Sustainability initiatives - Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.

• Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escape to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
• Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
• To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
• Active participation in safety training, safety sub committees, standard champions meeting and any safety event
• Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
• Adhering of all safety precautions on the site and off the site
• Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.

Ensure no any unsafe work going in Boiler Turbine firld during the shift.

KRA2 System Management (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards) -To implement improvement project to reduce repetitive problems/breakdown or losses.

• Timely submission of Kaizen, OPL, Good to fine, suggestion on system
• Developing and sustaining Model area in respective sections
• 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
• To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
• Implementation of critical spares & consumable SOP without any defilement
• Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

KRA3 Shift management Monitoring of all field operational activities records & housekeeping - Monitor all field physical parameters and maintain readings in log book.

• Maintaing Field Record Logbook for boiler and Turbine related activities carried in particular shift.
• Ensure maintaining every equipment’s daily status of CLIT Check list healthy.
• Ensure all Standby Equipment availability.
• Ensure House keeping of both Boiler house and Turbine building.
• Maintain Casual Manpoer Attendece and their shift schedule.

KRA4 Field Operation Execute all field operational activities for smooth operation of both unit’s equipments, in turn to give uninterrupted & quality field work. - Continuous monitoring of all operational field processes and track the deviation followed with immediate corrective actions.

• Maintain Log Books and Records.
• Ensures smooth and safe plant field operations through continuous interactions with CCR- shift incharge as and when required.
• Daily physical inspection of all field equipments and get the abnormality compensated by communicating job defect to working agency through CCR.
• Initiate immediate actions in any leakage or emergency by taking decision in consultation with CCR Shift Incharge and Desk engineers.